2025100 WestRock

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis WestRock - NC 2025100.xlsm Workorders Folder

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Project Scope: Featuring: MFT IP 250SLD Tipping Feeder w/ APL 3000-290 Automatic Product Loader. The operator loads the product onto the Automatic Product Loader (APL) which presents the products at 90° to the feeder. As the feeder feeds the products the APL replenishes the stack. Upon detecting a passing base product, the feeder will accurately place the product onto your base product using the Continuous Accutipping Controller with encoder feedback. System Notes: -The base products will need to be presented to the tipping feeder squarely. -The base must be controlled while on the base conveyor and it can't slip or lurch on the belt. -The throughput shown in the sample section is based on a linear line speed of 100 meter per minute or less. -The product will need to be die-cut in a manner that the products do not interlock together. If the products interlock the feeder will not be able to feed them and the feeding with either stall or the system will jam. Westrock will need to provide samples that do not interlock for proper operation. The vacuum chamber, vacuum Piab (not including air source) and pneumatic shaker have been added to assist with the interlocking but it will not overcome all interlocking. -The relay interface box will come with a cable that has flying leads and will provide relay out puts (NC, COMM, NO). Westrock will need to make the connections of the flying leads into the folder gluer. -The estops of the feeder and APL will be tied together. -An Estop Input and Output will be provided from and to the folder gluer. Westrock will need to make the physical wiring connection to the folder gluer. -Overall width of the folder gluer will be 101" and MFT will provide a slightly wider clearance of 108" inside to inside dimension. Set Up and Approval Note: -MFT will set-up and test one (1) product. Additional set-ups are available as an option. -MFT will provide the customer a video for machine acceptance/shipment approval Notes: -This proposal is formal being a duplicate to WO 2024113. The system will be built to the same drawing and configuration. -No URS, Specifications or FAT documents have been submitted with this proposal -Any URS, Specifications or FAT documents submitted during the quote or order phase will default to a requote -This proposal is the sole and governing document for this project -This proposal assumes that the customer will integrate, install and test the system at their facility -MFT is not responsible for pinch points created by the Integration of MFT supplied equipment and the Clients equipment (i.e.: feeders, labelers, conveyors, lugs, etc.). It is the sole responsibility of the client to address and add any additional guarding to meet local and federal OSHA requirements. -Standard MFT components are being integrated to make a "system". This proposal does not include "system" guarding. Guarding should be discussed with your MFT Representative to assure the system as proposed meets your project's requirements. MFT can option guarding per your projects’ requirements. -Any information provided after the order is considered a change in "Scope". A "scope” change quote will be provided to accommodate any/all additions and all changes will be billable to the customer. -This proposal does not include MFT customer on-site training and/or installation assistance Optional items: - Signal Interface Cable to allow you to get machine status. - Siko Feeder Adjustment to provide a readout of the stripper wheel height adjustment and the upper discharge. - Product index support to provide a scaled readout on the support curve. - Stack light to show machines status from a glance.
Notes: WO 2025100 WestRock - NC NOT a duplicate to WO 2024113 based on changes (4 weeks after order entered) Ship in Q1 2026 Testing Samples Due = IN 2/13 __________________________________ 2/24: Jim sent Elliott Step file to access via link; issue quote too. 2/13: Product testing sample in; logged into Project; saved in Project Docs folder; location BRWO 2/9 P/N2384412 to replace P/N2208460 2/5: signed drawing received from Jim 2/3: still ordering parts 1/18: Working on in PROC 1/26-27: entered in Syspro and need to create BOM 1/22: waiting on sign off for ME; release top level; 1/21: 90% done 1/19: 75% done ME 1/14: ME (Joel) setting up meeting to review on Thursday 1/12: Working on and have review 1/8: ME working on and Curt assisting Elliott 1/6: down payment is in; started now 1/5: ME starting on per Joel added shipping address per PO to WO only (not on Order Ack); PM tool completed; Order Ack Completed and sent to Sales -KSJ 12/31: Swiss Made and then WestRock 12/5-29: in the que after other issues 12/4: Moving to ME 12/3: nothing done still in pre-release 12/2: New order entered by Jim 12/1
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	85925	9776144		2025100 WESTROCK	Set Complete		0 hrs	1		$168,438.00	0.00	$168,438.00	0
Edit	84213			***STAND***	Set Complete		0 hrs	0		$0.00
Edit	84217			***AUTOMATIC PRODUCT LOADER***	Set Complete		0 hrs	0		$0.00
Edit	84220			***FEEDER***	Set Complete		0 hrs	0		$0.00
Edit	84223	8320000		HIGH PERFORMANCE PACKAGE	Set Complete	1 Standard Production Build	1 hrs	1		$2,640.00			0
Edit	84224	9279400		ACCUTIPPING W/ENCODER	Set Complete	4 Integration and Testing	4 hrs	1		$6,380.00			2
Edit	84225	7160800		START/LOW PRODUCT (BGS O6H201 2-200MM)	Set Complete	1 Standard Production Build	1 hrs	1		$415.00			14
Edit	84226	4161000		PRODUCT/LOW SENSOR BRACKET ROD MOUNT ASSEMBLY	Set Complete	1 Integration and Testing	1 hrs	1		$122.00			48
Edit	84227			**FEEDER ACCESSORIES**	Set Complete		0 hrs	1		$0.00
Edit	84230	2028300		REAR SUPPORT PLATE 100 150 60 "L"	Set Complete		0 hrs	1		$203.00			6
Edit	84231	4291800		VACUUM CHAMBER IM-30	Set Complete		0 hrs	1		$978.00			8
Edit	84233	4650160		PRODUCT SUPPORT PNEUMATIC SHAKER ASSEMBLY	Set Complete	1 Integration and Testing	1 hrs	1		$758.00			4
Edit	84234	4161000		LOW SENSOR BRACKET ROD MOUNT ASSEMBLY 145MM (COMPLETE)	Set Complete	1 Integration and Testing	1 hrs	1		$122.00			48
Edit	84235	7160120		LOW SENSOR (BGS OBT300-R200) 300MM ADJUSTABLE IP69K	Set Complete		0 hrs	1		$419.00			20
Edit	84236			***MISCELLANEOUS***	Set Complete		0 hrs	0		$0.00
Edit	84238	5056000		CABLE (8/24 AWG M12 M/F) 3 METER BLACK	Set Complete		0 hrs	1		$87.00			28
Edit	84240	9290500		SPARE PARTS KIT IP SERIES FEEDER (DCC)	Set Complete	1 Pre-Production	1 hrs	1		$1,348.00			8
Edit	84241	7066200		RELAY INTERFACE BOX WITH M12 CABLE	Set Complete	1 Electrical Technician	1 hrs	1		$1,607.00			7
Edit	84243	9900104		SET-UP AND TESTING OF ONE (1) PRODUCT -4	Set Complete	4 Integration and Testing	4 hrs	1		$902.00
Edit	84244			**APPROVAL**	Set Complete		0 hrs	1		$0.00
Edit	84245			ONE (1) VIDEO APPROVAL FOR MACHINE ACCEPTANCE	Set Complete		0 hrs	1		$0.00
Edit	84246			***REV 03 PRESSURE ROLLER***	Set Complete		0 hrs	1		$0.00
Edit	84249			**REV 03 DISCHARGE MODS**	Set Complete		0 hrs	1		$0.00
Edit	84252			*** REV 04 ***	Set Complete		0 hrs	1		$0.00
Edit	84258	7110607		E-STOP PB 3NC 1NO 16MM ASSY - FOR THE FEEDER	Set Complete	1 Electrical Technician	1 hrs	1		$420.00			9
Edit	84260	7110607		E-STOP PB 3NC 1NO 16MM ASSY - FOR APL	Set Complete		0 hrs	1		$420.00			9
Edit	84261	5400800		SAFETY CONTACTOR 9A 24VDC AB - FOR APL	Set Complete	0 Electrical Technician	0 hrs	1		$1,354.00			3
Edit	84262	7031200		SINGLE 220V QUADPLEX ASSEMBLY	Set Complete	1 Standard Production Build	1 hrs	1		$583.00			2
Edit	84263			***REV 05***	Set Complete		0 hrs	1		$0.00
Edit	84270	3830305		RULER 305: ON FRAME FOR APL AND FEEDER POSITIONING	Set Complete		0 hrs	2		$12.00			108

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	178	178	-14.75	192.75	13732
Edit	Electrical Eng.	0	0	-9.5	9.5	13733
Edit	Software Eng.	14	14	14	0	13734
Edit	Integration	46	46	46	0	13735
Edit	Machine Shop	3	3	3	0	13736
Edit	Management	0	0	0	0	13737
Edit	Production	84	84	84	0	13738
Edit	EE Technician	5	5	5	0	13739
Edit	Service & Sales	0	0	0	0	13740

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	7374	NEWARK ELECTRONICS - DIGITAL DISPLAY POTENTIOMETER, PRECISION, 5 KOHM,, LOCK NUT M12X1.5 NPB, FERRITE FLAT 33.7MM 25-300MHZ	51264	yes	($194.73)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**