2025054 Forpak – Tyson Williams #1

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Forpak - Tyson 2 UP 2025054.xlsm Workorders Folder

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Project Scope: Featuring: Interleaver: Roll to Sheet Cutting System The Roll to Sheet cutting system is mounted beneath a MFT conveying system. A product sensor detects the patties as they travel down the conveyor. The product sensor signals the starts the dispense of the material. The material advances one sheets' length dispensing the individual sheet between the split in the two conveyors. The moving patty above will then intersect with the sheet dispense, trapping the sheet between the conveyor and the patty itself. This event will then repeat for the all additional passing patties. Roll information: -Estimated weight 165 lbs (estimated - In the process of confirming with the customer) -18" Roll (estimated - In the process of confirming with the customer) OD x -3" Dia. Core -Roll width is 23". -The system will support two rolls each 12.5" wide or a single roll at 23" and narrower down to two rolls at 9" wide or one roll at 18" wide. -Cut off lengths will be 6", 11.5", 15" and 15.25" -Semi Waxed System Notes: -Product flow is left to right when facing the HMI and access doors for the loading of the material -The control panel will be mounted on the RIGHT hand side (operator, paper loading side) in relation to the products traveling through the system. -The MFT system as proposed is not "hygienic" and MFT and the end user must discuss what is expected of each party -The MFT system as proposed is not be UL approved. -The MFT system as proposed is not CE certified. -The MFT system as proposed is built to wash-down construction, defined as, metal on metal contact will be avoided where possible, and horizontals will be avoided, where possible. -The MFT system as proposed includes a product sensor but MFT can use a "host system signal", if available, to trigger the dispense of the material. -MFT requires a SolidWorks drawing of the host system to assure compatibility Set Up and Approval Note: -MFT will set-up and test one (1) product. If, for some unforeseen reason additional parts/options are required for untested products, the customer is responsible for all associated costs. Additional set-ups are available as an option. -MFT will provide the customer a video for machine acceptance/shipment approval Notes: -This proposal is "formal" based on WO 2024081. -No URS, Specifications or FAT documents have been submitted with this proposal -Any URS, Specifications or FAT documents submitted during the quote or order phase will default to a requote -This proposal is the sole and governing document for this project -This proposal assumes that the customer will integrate, install and test the system at their facility -MFT is not responsible for pinch points created by the Integration of MFT supplied equipment and the Clients equipment (i.e.: feeders, labelers, conveyors, lugs, etc.). It is the sole responsibility of the client to address and add any additional guarding to meet local and federal OSHA requirements. -Standard MFT components are being integrated to make a "system". This proposal does not include "system" guarding. Guarding should be discussed with your MFT Representative to assure the system as proposed meets your project's requirements. MFT can option guarding per your projects’ requirements. -This proposal does not include MFT customer on-site training and/or installation assistance
Notes: Forpak / Multisource (Tyson) WO 2025054 ***Requested Ship Date: 10/15 BUT moved to 10/29* ********ADD PINS TO CUTTER****** _________________________________ 11/17: cutter stuff to update 10/30: QA done; Int done; guard switches done - undue wiring or remain wired??? - skid and ship. could in theroy leave today??? 10/29: ship ready via courier - 10/28: shooting video/photos of system today; guarding to be added in field; Lindsay to bump; ship 10/29-10/30 10/27: Friday visit went very well - machine was solid; week after Thanksgiving locked down for Tech.; add guarding and ship 10/28 or 10/29 10/23: Dale created fixture to pin cutter; Pinning done and need to cycle; 10/22: 4 hour run yesterday; guards are on; lasering parts; motor are a bit warm at 170°F; stack light; buffed out fingers on top 2 conveyor transfer point; Greg B. looking at programming changes (??); 10/20: MACHINE VISIT FRIDAY 24 machine is cutting; few adjustments yet to be made (vacuum boxes, pin cutter, PLC, interlocks, weld studs for stack light) and test all cut lengths; Mike Erickson needs to perform change overs on his own after Joel does initial set-up. 10/17: moved to Integration: system is powered up; Joel adjusted the infeed conveyor spacing and tweaked some timing perimeters; ran 12" wide material with a 6" cut at 128 ft/minute for 70 minutes straight with no machine error but had splices in material cause 2 errors because of adhesive sticking to roll. -KSJ 10/16: all wiring should be completed; mechanical is completed and waiting to power on BUT PLC is required; 10/15: continuing to wire; mounted air assembly; wiring fans 10/14: wiring the panel to the machine; should have power on by 10/15 EOD. 10/13: Moved to int are for Ryan to wire 10/8: Tony assembling; 2 days for electrical to Ryan and then need to be wired. 10/7: Ryan is working on Electrical panel/ enclosure; some sub-assemblies are mounted; cutter blade is ion and mounted on cutter - Joel is inspection blades on new cutter assembly and looks good; 10/2-10/6-107: frame in; cutter mocked up and tested (no blade); sub-assemblies being put together; Serial number???? 10/1: frame is on PROD; need fans released for sub-assemblies; couple of misc. parts from Herrman arriving end of week; cuter due10/7 9/30: frame is in and some parts as well; in inspection. 9/29: all parts are engraved! 9/25: frame in 9/26; Wyoming 10/1; Terpco 10/7 9/24: Herman frame and Terpco update require from Jay; Wyoming part due are critical. 9/22-9/23: frame due in 9/23 per Jay's email and cutter bar 9/18: main frame is delayed to 10/1 9/17: Cutter bar moved to next week per Jay; parts in Inspection 9/16: making cutter parts 10ea. (coupler) 9/15: Cutter assembled except for two parts (bladed and support) - some parts need to be remade due to wrong tap size (maybe Clint) -Joel to head up; other parts are all coming in 9/10 -9/11: Djibout starting assemblies work Josh 9/9: Pulled and in Production - some parts due 9/8: Susie is pulling job; Greg sourced different motor and showed up on Gregs desk last week; single turn encoder is being used but not backward compatible with existing system already shipped; frames are week later than normal (early this week); 9/4: o All on order o Cutter blades out to 10/1 o Parts waiting on o Start pulling when time 7/24: electrical cable lengths are now defined; parts ordered 7/17: ordering parts 7/10: Received change order yesterday. 6/27: Forpak confirmed roll width of 12.5" - need to issue change order - MAE 6/26: No change. 6/23: Forwarded draft Order Ack Letter for Peter's review -KSJ 6/19: web width needed to be defined 6/12: Expecting down payment tomorrow or Monday. Peter down at Purnell. Curt looking at cutter design. 6/11: added requested ship date to project - KSJ 6/5: Meeting yesterday. Need to do an order acknowledgement. Waiting for confirmation of sample sizes first. 6/2 Added part number to WO - HML
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81470

CHANGE ORDER - ADDITIONAL WIDTH

Set Complete

24 Mechanical Engineering

24 hrs

$21,250.00

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80678

9740001

INTERLEAVER DUAL UNWIND -HMI FRONT 480V W/ WO2024081E

Set Complete

8 Mechanical Engineering 8 Pre-Production 5 Shipping 184 Standard Production Build 40 Integration and Testing 110 Electrical Technician 24 Electrical Engineering

379 hrs

$317,864.00

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80679

INSTALLATION AND TRAINING AT FORPAK (3 DAYS)

Set Complete

24 Mechanical Engineering

24 hrs

$0.00

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80680

INSTALLATION AND TRAINING ON-SITE AT CUSTOMER FOR 5 DAYS ON-SITE (1/2 PRICE ESTIMATED AT $10,450.00)

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40 Integration and Testing

40 hrs

$10,450.00

+ denotes that software settings are available for this piece of equipment.

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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	32	32	-209.75	241.75	13202
Edit	Electrical Eng.	24	24	-94	118	13203
Edit	Software Eng.	0	0	0	0	13204
Edit	Integration	80	80	80	0	13205
Edit	Machine Shop	0	0	-16.5	16.5	13206
Edit	Management	0	0	0	0	13207
Edit	Production	92	92	-80	172	13208
Edit	EE Technician	110	110	36.75	73.25	13209

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	7300	CUSTOM STAINLESS ENCLOSURES, INC. - ENCL HMI SS IP69K 7" AB, 30 MM SINGLE PUSHBUTTON STATION	50558	yes	($365.00)
Edit	7306	UNITED ELECTRIC / EESCO - DISCONNECT UL98 30A 600VAC 14-4AWG,ROTARY SWITCH 30MM 3 POS 2NO 2NC	50572	yes	($411.54)
Edit	7308	VAN METER, INC. - SERVOMOTOR EPOXY COATED 400V	50574	yes	($4,585.50)
Edit	7314	MULTISOURCE MANUFACTURING LLC - WIRE TRACK 75 X 75 X 3000 MM, SPLICING KIT FOR S21 & S22 WIRE TRACK, PAPER INSERTER CABLE TRAY SIDE CLAMP	50619	yes	($152.00)
Edit	7320	UNITED ELECTRIC / EESCO - A-BS 440N-Z21SS2HN9	50637		($372.06)
Edit	7321	IFM EFECTOR, INC. - 3-WIRE FEMALE PICO DC CABLE ASSEMBLY,, 4-WIRE MICRO DC CORDSET, STRAIGHT CONNECTOR	50638		($280.92)
Edit	7322	MOTION AI - BRAAS DIVISION - TOSIBOX 610, WIRED ETHERNET ONLY	50639	yes	($677.49)
Edit	7323	PEPPERL+FUCHS. INC - 8-PORT 10/100 UNMANAGED ETHERNET SWITCH, CABLE, M12F-8, 15M, PUR, IP69, CABLE 2 METER OPTIC WT12	50640	yes	($202.39)
Edit	7324	POWER/MATION DIVISION INC - 50934: APERTURE KIT; ;	50641	yes	($95.00)
Edit	7325	SEALCON - PG9 / M16X1.5 / 3/8" NPT MULTI-HOLE 2X.07", PG9 / M16X1.5 / 3/8" NPT MULTI-HOLE 2X.12", 3/4" NPT CABLE RANGE .35"-.63"	50642	yes	($15.20)
Edit	7341	MIDWEST CRATING - 90"L X 80"W ID	50902	yes	($482.00)
Edit	7343	MOTION AI - BRAAS DIVISION - INLINE SOLIDSTATE NPN BAND SENSOR, AUTO SWITCH MOUNTING BRACKET	50905	yes	($117.20)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**