2025029 Pratt Industries

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Pratt Industries 2025029.xlsm Workorders Folder

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Project Scope: Featuring: Four (4) Systems - MFT IP 550XED Friction Feeder with Impresso Redundant Labeling System. System Operation: The feeder will separate and feed your products from a stack in the infeed hopper. The products are transferred onto the fixed speed labeling conveyor spaced apart for labeling. The product then travels towards the Impresso label applicators. A product sensor detects the presence of each product and sends a signal to the label applicator, indicating that the product is present for labeling. Continuous Motion Accutipping Controls comes into action, not only accurately placing the label in the correct location but also automatically adjusting for any changes in the conveyor speed. As the product moves forward, the label is wiped top-down onto the product. Once labeled, the product is transferred to the end of the conveyor where it be collected into a batch counted stack up to a 4" stack. This system as quoted is an redundant system. Labeler #1 is the "main" labeling unit and Labeler #2 is the "secondary" labeling unit. Should the "main" labeling unit run out of labels, the "secondary" labeler will then take over labeling. System Notes: -The finished products will be collected by Pratt Industries as they exit the system. -The product is feed left to right when facing both the feeder and labeler controls -The conveyor height is 36" +2" at the exit of the conveyor Bag Test with Labels: -Only bag 297mm x 307mm insulated was tested with the label as submitted (280mm Long/repeat x 70mm Wide) at 60 Meter/minute @ 500mm pitch = 120 bags/minute -The label as submitted, after being dispensed, only has 35mm of the liner remaining when taking it up with the rewind. Because of this and the use of a paper liner, extra care in not having deep die-line cuts must be taken. -The bags' height when tested varied resulting in product skewing when feeding -The labels' adhesive is really light (not aggressive) thus requiring ample wiper roller pressure when applying the label. When inconsistent pressure, the label will side (not tacking to the product quickly) and vary in placement. Set Up and Approval Note: -MFT will set-up and test four(4) product with one (1) label combination each. Additional set-ups are available as an option. -MFT will provide the customer a video for machine acceptance/shipment approval Notes: -This proposal is budgetary based on not having complete products and/or label for testing or Engineering review -No URS, Specifications or FAT documents have been submitted with this proposal -Any URS, Specifications or FAT documents submitted during the quote or order phase will default to a requote -This proposal is the sole and governing document for this project -This proposal assumes that the customer will integrate, install and test the system at their facility -MFT is not responsible for pinch points created by the Integration of MFT supplied equipment and the Clients equipment (i.e.: feeders, labelers, conveyors, lugs, etc.). It is the sole responsibility of the client to address and add any additional guarding to meet local and federal OSHA requirements. -Standard MFT components are being integrated to make a system. This proposal does not include system guarding. Guarding should be discussed with your MFT Representative to assure the system as proposed meets your project's requirements. MFT can option guarding per your projects’ requirements. -Any information provided after the order is considered a change in Scope. A scope change quote will be provided to accommodate any/all additions and all changes will be billable to the customer. -MFT is not including a layout drawing with this proposal or order but it can be optioned. -This proposal does not include MFT customer on-site training and/or installation assistance Labeler Notes: -MFT assumes that the customer has pre-qualified both the product and label for compatibility -MFT is not responsible for bubbles, the label not "wetting out", or label lift due to incompatibility of the product and/or label -Typical placement accuracy is ±2mm to ±3mm and is exclusive of product and/or label variations -Label supply roll = 16" OD x 3" ID Core -Product flow is left to right thus two (2) Impresso RH Applicators are required
Notes: WO2025029 PRATT INDUSTRIES FOUR (4) SYSTEM ORDER MRD = 16-18 weeks; 1 Day Visit at MFT; (Ship date 7/24 based on allotted hours/parts due dates) RECEIVED PRIOR TO SHIP ON MAIN ORDER BUT NOW NEED PRIOR ON TESTING - 11/21/25 LLL ___________________________________________ 102/16; truck here at 10-10:30 12/15: QA completed - Moved from QA to Shipping - JL 12-11-25 - Approved to ship. - JI 12/11: QA and waiting for Sales Feedback; moved shipping to 12/15 12/10: waiting on Sale for approval to ship and QA to be completed (starting today) 12/9: all part from the shop; fighting issue of labeler snapping web upon initial start of labelling; 12/8: adding peel tip extension for all labeler; 12/5: added video links below, sent video links to sales. working on getting label guide part installed. - HML 12/5: working on editing all 4 system videos - sending out to Sales today despite bad bag quality; making peel tip extension Steve and Dale; 12/4: Hunter shot video system #3 and #4; finishing up system video #1 and #2 today 12/3: in Integration for set up and testing - doing video in 30 minutes; 12/2: Hunter working on system already set-up for a video and getting back to original set-up (rollers and etc.); Steve to complete system Mike E was working on 11/26-12/1: Mike E setting up system #4 and dancer arms are rubbing on AL unwind reel; check for straight core (printed part) 11/25: starting re-validations today; 1.5 pallet insulated and 1/3 non-insulated bags in stock 11/24: Need to get customer to commit to something! If we need to run again, we need additional product and label samples to complete 11/20: no updates 11/19: mocking up Vacuum box for test of new labels; new label DO NOT run as designed and sold 11/18: INT completed testing, Moved to sales. -HML 11/18: Hutner sent out email update - same issue as all new labeler versions 11/17: Hunter to complete testing of new label 11/13: New labels to test have arrived so moved back to INT; added label photo to docs folder and pictures as well-ksj 11/11-11/12: label did ship on 11/10 shipped 2-3 day 10/30-11/10: shipping around 11/10 per Jim 10/27-10/28: no labels still 10/22: pallet of sample sample 10/21 - Jim tracking down samples. 10/13-10/16-10/20: no updates on labels and not here yet 10/6-10/7-10/8-10/13: Jim said customer is sending "Pratt" labels (week of 10/6) to set up and ship with 9/29: NO updates 9/23-9/24: Jim has meeting 9/25 about COS 9/18-9/22: Jim sent COS quote to customer; waiting on response 9/17: Peter and Kevin to review COS quote -DONE 9/15: upgrades on hold - need to create quote for change order to date; Hunter and Kevin to create preliminary and then Peter to review. 9/8-9/9-9/10: should have answer for upgrades or not this week 9/4: still waiting o Have customer approve guarding ahead of time would be preferred – Peter o Amazon is doing test and waiting on results – should be in this week (9/1-5) 7/24: waiting on samples 7/22: waiting for the 750 feeder on proampac to be rebuilt to complete label testing - HML 7/17: working on label testing; new labels are due in week of 7/28; test Pratt samples on ProAmpac (vacuum box?) for compatibility 7/10 - Samples should arrive today based on revision from feedback last week. Need to test and validate. 6/26: Moved to 7/17 ship date. New labels we need to qualify. Will advise sales on changes required. 6/20: Added video link - HML 6/19: System #1 needs catch tray; other 3 are in process - video system #1 as soon as parts are on. 6/18: All jobs are picked and in Production. -RC 6/12: Working on frame #1. Feeder is mounting. Installing parts as they come in. One labeler mounted. 6/5: No change in production area. pm Steve mounting electrical panels and putting on labeler frames. Susie pulling next two labelers. 5/29: Four feeders in Integration. Purple frames are in. Ryan almost completed electrical cabinets. Two labelers half done (waiting on parts). 5/22: Waiting on parts. Have two labelers and four feeders. One feeder being set up in Integration currently. 5/20: Ship date is in danger based on allotted hours and part due dates (hours should be reduced based on multiples) 5/15: Four feeders in production minus parts. Two Impresso III have been pulled. 5/14: Received two (2) rolls of labels and will be at BRWO -KSJ 5/8: Four feeders in production. Built as far as they can go. Parts should be out of machine shop soon. 5/1: Second two feeders pulled this morning. Waiting to order a few parts. 5/1: Building the 1st 2 feeders that are pulled. pm 4/24: All jobs are processed. Ordering parts. 4/21: Engineering sample labels were received for testing and can be found at BRWO - KSJ 4/10: Hope to release the end of this week. 4/3: In Mechanical Engineering. 4/1: Reviewed/updated WO - HML 3/27: Jim need order ack letter; sent order ack letter KSJ and updated PM module 3/20: In Mechanical Engineering; 3/18 KSJ: added test sample (bag 4 300x420) to product information and photo as well; moved to ME; 3/17 KSJ: reviewed Work Order as submitted by Jim Iler; Hunter to have 2nd review and forward to ME upon completion; estimate ship date is 7/17/205 base on 18 weeks (to be finalized once processed by procurement)
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	83304			LABOR	Set Complete	4 Mechanical Engineering 17 MFT Machine Shop 56 Integration and Testing 24 Standard Production Build	101 hrs	1		$30,010.00
Edit	83305			**PARTS**	Set Complete		0 hrs	1		$0.00
Edit	83306			IMP III ROLLER ASM 4"	Set Complete		0 hrs	3		$1,512.00
Edit	83307			TUBE ROLLER IDLER 2" OD X 4" IMP III	Set Complete		0 hrs	3		$501.00
Edit	79181	9776133		2025029 PRATT INDUSTRIES	Set Complete	0 Electrical Technician 0 Shipping 0 Pre-Production 0 Standard Production Build 0 Integration and Testing 0 Electrical Engineering 0 Mechanical Engineering	0 hrs	4		$176,302.00	0.00	$705,208.00	0
Edit	79197	4291800		VACUUM CHAMBER IM-30	Set Complete		0 hrs	8		$978.00			8
Edit	79200			ACCUTIPPING REPEAT W/ENCODER	Set Complete		0 hrs	4		$0.00	0.00	$0.00
Edit	79205	9900104		SET-UP AND TESTING OF ONE (1) PRODUCT -4	Set Complete	48 Integration and Testing	48 hrs	12		$902.00
Edit	79208	4160700		FEEDER LOW PRDT BRKT ASSY 145	Set Complete	0 Integration and Testing	0 hrs	4		$122.00	0.00	$488.00	17
Edit	79209	7171000		SENS RETRO ML17 0-3.5M ADJ	Set Complete	4 Standard Production Build	4 hrs	4		$419.00	0.00	$1,676.00	8
Edit	79217			INTEGRATION OF COMPONENTS	Set Complete		0 hrs	4		$2,422.00
Edit	79218	9290500		SPARE PARTS KIT IP SERIES FEEDER (DCC)	Set Complete	2 Pre-Production	2 hrs	2		$1,348.00	0.00	$2,696.00	8
Edit	79219	9290804		SPARE PARTS KIT IMPRESSO III LABELER	Set Complete		0 hrs	2		$1,403.00	0.00	$2,806.00	0
Edit	81080	7034150		I/O BOARD KIT GEN3	Set Complete	8 Standard Production Build	8 hrs	4		$0.00	0.00	$0.00	1

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	92	92	-78.25	170.25	13016
Edit	Electrical Eng.	48	48	13	35	13017
Edit	Software Eng.	0	0	0	0	13018
Edit	Integration	548	548	209.5	338.5	13019
Edit	Machine Shop	0	0	-28.75	28.75	13020
Edit	Management	0	0	0	0	13021
Edit	Production	464	464	42.25	421.75	13022
Edit	EE Technician	232	232	65.75	166.25	13023

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	7268	MIDWEST CRATING - 200"L X 48"W ID	50088		($1,104.00)
Edit	7269	KEYENCE CORP OF AMERICA - SELF-CONTAINED FULL-SPECTRUM SENSOR-M12	50108	yes	($4,040.04)


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