2024055 Getinge USA (Atrium Medical Corp)

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Getinge USA 2024055.xlsm Workorders Folder

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Project Scope: Featuring: Impresso 12" Wide LH Labeler and Conveying System to apply pre-printed labels onto a Medical Device up to 20 per minute. The products are transferred onto the labeling conveyor orientation and pre-spaced. Guide rails position the product as it travels towards the Impresso label applicators. A product sensor detects the presence of each product and sends a signal to the label applicator, indicating that the tray is present for labeling. Continuous Motion Accutipping Controls come into action, not only accurately placing the label in the correct location but also automatically adjusting for any changes in the conveyor speed. As the tray moves forward, the label is wiped top-down onto the product. Once labeled, the tray is transferred to the end of the conveyor, where the operator removes it. This system as quoted is an redundant system. Labeler #1 will be the "main" labeling unit. Should the "main" labeling unit run out of labels, the "secondary" labeler will then take over labeling. System Notes: -This system be adjustable in height of 37" - 39" to align with the system feeding the labeling unit. -The applicators will be mounted not centered on the conveyor, but skewed toward the infeed side of the conveyor as much as will allow without impacting the infeed stop cylinders. -The conveyor will be 10' or 120" in length. -The system will have high limit out feed detection which when product back up from a down stream issue the infeed stop cylinders will keep product from being released to the labeling applicators. Set Up and Approval Note: -MFT will set-up and test one (1) product with one (1) label combination each. Additional set-ups are available as an option. -One (1) Day Machine Acceptance is included with this proposal. Note: -This proposal is "formal" based on testing both the tray and printed label samples. - The customer has submitted a Equipment Requirement document where items have been defined/discussed and agreed, this is in the project documents location. -No URS or FAT documents have been submitted with this proposal -Any URS or FAT documents submitted during the order phase will default to a quote -This proposal is the sole and governing document for this project -This proposal assumes that the customer will integrate, install and test the system at their facility -MFT is not responsible for pinch points created by the Integration of MFT supplied equipment and the Clients equipment (i.e.: feeders, labelers, conveyors, lugs, etc.). It is the sole responsibility of the client to address and add any additional guarding to meet local and federal OSHA requirements. -The system as proposed does not have a PLC and central HMI. All components will have individual LCD controls -MFT Automation's Engineering team will create a system drawing for customer approval after the purchase order and down payment has been received (approx. 3-4 weeks) -Standard MFT components are being integrated to make a "system". This proposal does not include "system" guarding. Guarding should be discussed with your MFT Representative to assure the system as proposed meets your project's requirements. MFT can option guarding per your projects’ requirements. -Any information provided after the order is considered a change in "Scope". A "scope” change quote will be provided to accommodate any/all additions and all changes will be billable to the customer. -This proposal does not include MFT customer on-site training and/or installation assistance Labeler Notes: -MFT assumes that the customer has pre-qualified both the product and label for compatibility -MFT is not responsible for bubbles, the label not "wetting out", or label lift due to incompatibility of the product and/or label -Typical placement accuracy is ±1mm to ±2mm and is exclusive of product and/or label variations -Label supply roll = 16" OD x 3" ID Core -REV 07: Product flow is right to left thus two (2) LH Label Applicators are required (not RH)
Notes: Getinge USA WO 2024055 **ALL TEST SAMPLE MARKED "EXPRESS" ARE FOR THE FAT ONLY** 5/5: Completed w/ Impresso III Updates. - EPW 1/8: EE Released ECN, but forgot to remove connector boards from their BOM. Need to remove 2407871 & 2407875 from all mechanical assemblies. - EPW 12/20: ME Redlines are complete, EE has a few line items that need to be completed in the redline log. - EPW 11/21: In shipping. Just need shipping method from customer. 11/19: Moved from QA to Shipping. pm 11/19: These systems are approved to ship, customer is deciding on method, all punch list items will ship after machine has left MFT. - GS 11/19: QA is Done. Moved to Sales for Punch List Approval. pm 11/15: SAMPLES - throw away all labeled products and send back any un-labeled product and left over labels -KSJ 11/14: Great visit yesterday. A few punch list items. 10/31: Getting started in Integration today. One system wrapped up in ET. Moving to second one. 10/24: Ryan working on finishing up electrical items and testing functionality. Customer will be here Nov 13th and 14th. 10/18: Moved from Production to Integration - JL 10/17: adding Helicoils to P/N1300055 then assembling labelers 10/16: changed ship date to 11/19 due to FAT date of 11/13-14; KSJ 10/14: EE-Cody add 2 more I/O Bds to the Impresso's. We only sold Qty 2. Each Impresso has and I/O Bd.pm 10/10: Still waiting on shortages. Customer will visit after the tradshow. 10/3: Shortage list getting shorter. In production. 9/26: ET is wiring all system; rollers in; waiting on plating due 10/2 9/19: Received a pallet of samples and products. No change, waiting on shortages. 9/12: No change. In production, waiting for shortages. 9/5: In production. Built as far as we can go until more parts come in from plating. Waiting on 13 parts. See shortage log for parts.pm Customer asked when we want to receive the pallet of samples. Tell them to ship whenever. 9/5: Added the customer FAT document in the Project Docs / FAT directory. This is the 1st draft - they would like us to review and address any concerns. This is titled Getinge EAT Label Maker.docx. - GS 8/29: In production. Labels and samples have been requested. 8/22: Susie and Jaime are pulling labelers. Samples have been requested. 8/15: Still short quite a few parts. 8/8: No change. Waiting for parts 8/5: Moved Sample products and labels to 1D - GS 8/1: Got a bunch of parts in. Not sure how much is left yet. 7/11: No change 6/27: No change 6/20: Processed, quoting parts. 6/17: Added the signed Customer drawing with Metering Wheel change- GS 6/13: Processing in procurement. 6/7: reviewed and release WO to Procurement; set ESTIMATED Ship and Machine Acceptance Dates -KSJ 6/6: Kevin will confirm it matches to workorder and release today. 6/5: Added Signed layout from customer. 5/30: Need to meet and release to procurement. 5/23: Had a successful design review meeting this week. 5/16: Had engineering review. EE needs to determine motor and sensors to use. 5/9: Engineering review scheduled for tomorrow. 5/2: Had changes, updated drawing and waiting for approval. 4/25: Waiting for approval of drawing from sales. 4/18: Released project to mechanical and electrical to do base engineering. Create layout for sign off. 4/17: Moved to ME for approval drawing (need customer approval to release) and necessary BOM's -KSJ 4/11: Down payment expected 4/18. Received remittance today. 4/4: Waiting for down payment
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	72881	9776129		GETINGE USA WO2024055	Set Complete	250 Standard Production Build 8 Shipping 6 Pre-Production 16 Electrical Engineering 120 Electrical Technician 160 Integration and Testing 16 Mechanical Engineering	576 hrs	2	$39,734.92	$162,325.00	0.00	$324,650.00	0
Edit	72882			DISTRIBUTION BOX	Set Complete		0 hrs	2		$9,432.00	0.00	$18,864.00
Edit	72883	8130430		STATIC BAR W/MOUNT IP 350	Set Complete	4 Standard Production Build	4 hrs	4	$1,158.83	$3,157.00	0.00	$12,628.00	0
Edit	72886	7160120		SENS BGS OBT300-R200 300MM ADJ	Set Complete		0 hrs	4	$115.95	$419.00	0.00	$1,676.00	23
Edit	72911	7005180		STACKLIGHT TL50 GRYAL M12 ASSY	Set Complete	4 Standard Production Build	4 hrs	4	$271.11	$743.00	0.00	$2,972.00	0
Edit	72892	5300410		SENS TT CLSC-1 CLEAR LABEL M12	Set Complete		0 hrs	4	$580.00	$2,030.00	0.00	$8,120.00	2
Edit	72893	9279400		ACCUTIPPING W/ENCODER	Set Complete	16 Integration and Testing	16 hrs	4	$322.55	$6,380.00	0.00	$25,520.00	1
Edit	72896	5312250		SENSOR CONTRAST (ML100) SUPPRESS STARTS	Set Complete		0 hrs	2	$49.16	$165.00	0.00	$330.00	8
Edit	72900	7110610		E-STOP PUSH BUTTON (DUAL NC 22MM)	Set Complete	10 Electrical Technician	10 hrs	10	$86.68	$509.00	0.00	$5,090.00	0
Edit	72908	8104010		ENCODER SPLITTER DIFF 3 WAY	Set Complete		0 hrs	2	$206.86	$1,299.00	0.00	$2,598.00	3
Edit	72910	6383600		ADDITIONAL COMPACT FLASH CARD FOR EACH APPLICATOR	Set Complete		0 hrs	4	$38.54	$250.00	0.00	$1,000.00	73
Edit	72913	7034150		I/O BOARD KIT GEN3	Set Complete	4 Standard Production Build	4 hrs	2	$174.07	$2,242.00	0.00	$4,484.00	1
Edit	72904			SYSTEM LAYOUT DRAWING	Set Complete	16 Mechanical Engineering	16 hrs	1		$0.00
Edit	72905			ONE (1) EIGHT HOUR MACHINE ACCEPTANCE AT MFT AUTOMATION ST.PAUL, MN	Set Complete	10 Integration and Testing	10 hrs	1		$0.00	0.00	$0.00
Edit	72903			INTEGRATION OF COMPONETS AND TESTING	Set Complete	104 Integration and Testing 104 Mechanical Engineering 32 Electrical Engineering 24 Electrical Technician	264 hrs	2		$61,377.00	0.00	$122,754.00

+ denotes that software settings are available for this piece of equipment.

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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	148	148	36	112	12263
Edit	Electrical Eng.	16	16	-124.75	140.75	12264
Edit	Software Eng.	0	0	0	0	12265
Edit	Integration	81	81	-61	142	12266
Edit	Machine Shop	0	0	-8.75	8.75	12267
Edit	Management	0	0	0	0	12268
Edit	Production	81	81	-62.5	143.5	12269
Edit	EE Technician	30	30	-201.5	231.5	12270

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	7061	MCMASTER-CARR - 2.5" DIA X 1 15/16 W 35A CRUSH ROL,	47887	yes	($53.95)
Edit	7082	MISUMI USA, INC. - ROTARY SHAFT FOR 1200306, ROTARY SHAFT FOR 1200454, ROTARY SHAFT FOR 1251173, ROTARY SHAFT FOR 1300054	48044		($1,441.80)
Edit	7091	AUTOMATION INC - STD DUTY ROT DR MNT PKG	48115	yes	($964.00)
Edit	7105	POWER/MATION DIVISION INC - ORIENTAL AC 200W MOTOR, GEARHEAD PARALLEL SHAFT 9:1	48224		($609.15)
Edit	7117	DIGI-KEY CORPORATION - POT 50K OHM, IC REG LIN POS ADJ 3A, HEATSINK AL TO-220,	48365	yes	($21.67)
Edit	7116	AUTOMATION DIRECT - DURAPILSE 230VAC VFD,	48366	yes	($314.00)
Edit	7127	DIGI-KEY CORPORATION - FUSE 1.5A 5 X 20MM, FUSE 3A 5X20MM,	48438	yes	($9.46)
Edit	7132	HALLOCK COMPANY, INC. - 2 HOLE 6.2MM 5X20 FUSE,	48481	yes	($36.82)
Edit	7135	DIGI-KEY CORPORATION - CONN RCPT 18-22 AWG, DIODE 60V,	48502	yes	($4.84)
Edit	7139	AMAZON.COM - ZK-MG PWM MTR SPEED CONTR	48577	yes	($8.99)
Edit	7149	DIGI-KEY CORPORATION - CBL GRIP 1/2 NPT,	48720	yes	($11.95)
Edit	7159	POWER/MATION DIVISION INC - ANTI ROYATING RING, E STOP YEL N.P.,	48769	yes	($4.60)
Edit	7191	DIGI-KEY CORPORATION - FERRITE 82 OHM,	49012	yes	($7.80)
Edit	7197	MCMASTER-CARR - NYLON SEVEN ARM KNOB-M10 X 1.5MM HOLE, 18-8 SS HEX HEAD SCREW M10 X 1.5MM THREAD	49046		($97.80)


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