2023051 Navistar (Resource One)

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Resource - One 2023051.xlsm Workorders Folder

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Project Scope: Featuring: MFT IP and HCP 550XED Feeders; APL 2000-485; ADT; HSC-4 Lugged Collator The proposed system consists a collating system with integration into your existing "padder". The products being are into batches from the first Friction Feeder. The first feeder has an APL (Automatic Product Loader) for increased loading capacity. The batches are dropped into the ADT (Automatic Drop Table). Once a start sensor detects a passing lug on the HSC, the stack is transferred onto a product tray. A lug will remove the stack squaring it up to the back of the lug. A second Friction Feeder separates and feeds a base sheet. The base sheet is feed in the opposite direction (upstream) of the line under the ADT prior to it dropping the stack of product. The base sheet collected batch will then travel down the HSC where it will pass beneath the third Friction Feeder. This feeder will feed up to (4) sheets into its own ADT. The ADT, equipped with stack jogger and product tray, ensures a square stack (sheet count will remain static per job). The forth and final Friction Feeder feeds a top sheet into a product tray to allow for a top sheet squared to the stack. At the end of the lugged collator the finished and collated products will be transfered into your existing Bracket padder using the Product Transfer System. Barcode Reader: The collating line will be equipped with (3) barcode readers to scan the sheets and ensure that they all match and verifying that the note sheets barcode matches the insert sheet and top sheet barcodes. If a barcode does not match or is not present the system will stop on error. The barcode readers can be enabled and disabled from the system. This enables the running of a generic product (with no code) on any one feeder or the feeder can be simple turned off. Misc.: -An additional safety reset button will be located by the flipper along with one of the two remote boxes to allow for a quick restart of the system. The ADT's will not fault out when the safety system is tripped. They will resume function after reset. The reset button in the APL box will be removed; the safety relay in the APL will be reset with the main safety system. An extra safety system reset button will be added above the main electrical enclosure to better accessibility. When the light curtain guarding is tripped by the operator the collator will stop and the air pressure will be removed from the flipper, but the feeders will finish their feeding cycle. Restarting will require the operator to press the safety reset button and one of the run buttons. -The following data will be created in the controller and made available for request and reset via a basic TCP/IP protocol for Resource One to access: Count of pads produced; Seconds of uptime; and Seconds of downtime Notes: -This proposal is "formal" having tested all products, running the same products as WO#2022102 and no changes to any assemblies. -If changes are requested to this duplicate order of WO#2022102, a requote will be required. -No URS, Specifications or FAT documents have been submitted with this proposal -Any URS, Specifications or FAT documents submitted during the quote or order phase will default to a requote -This proposal is the sole and governing document for this project -MFT will set-up and test one (1) product combination. Additional set-ups are available as an option. -This proposal assumes that the customer will integrate, install and test the system at their facility -MFT is not responsible for pinch points created by the Integration of MFT supplied equipment and the Clients equipment (i.e.: feeders, labelers, conveyors, lugs, etc.). It is the sole responsibility of the client to address and add any additional guarding to meet local and federal OSHA requirements. -Standard MFT components are being integrated to make a "system". This proposal does not include "system" guarding. Guarding should be discussed with your MFT Representative to assure the system as proposed meets your project's requirements. MFT can option guarding per your projects’ requirements.
Notes: Resource One (Navistar) WO 2023051 11/30: Truck scheduled for tomorrow. Trying to get them to pick up today. 11/16: Visit on Monday 11/20. 11/2: Making good progress in Integration. Got a lot of fabrication done. Feeders 90% roughed in. Mounting encoders and starting side guides. Should start to run product through early next week. 10/27: Moved into production today. Cody and Ryan working on electrical stuff.Need to know if we need additional samples. 10/5: In production 9/28: Building the ADT's. Waiting on I/O Bds 7032800 & APM Bds 8184200 to be tested. Waiting for Tony to finish Shutterfly to start building the HSC. 9/21: In production. 9/14: 4 feeders and APL is built. 9/7: No change. All parts are in. Can pull when production is ready. 8/31: Feeders are built. 8/24: No change 8/17: No change. Production working on feeders 8/10: No change - picking as needed. 8/3: No change 7/27: No change 7/20: No change 7/6: No change 6/29: Parts on order 6/22: No change 6/15: No change 6/8: Processed, quoting parts 5/25: Waiting for final documents to be submitted to finance company. Excepting it today. 5/18: no change -- need $$$ 5/11: No change 5/4: No change 4/27: No change 4/20: Waiting to pay down payment until 1st system is approved. 4/13: Documenting changes as they come. 4/6: No change. Joel working on redlines and releases 3/30: Working with leasing company on making down payment. 3/23: Waiting for down payment. 3/16: Repeat of machine in production currently. New order.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	65347	8320000		HIGH PERFORMANCE PACKAGE	Set Complete	1 Standard Production Build	1 hrs	1		$2,640.00			0
Edit	65371			SCALES ON COLLATOR RODS FOR SIDE GUIDES	Set Complete		0 hrs	1		$84.00
Edit	65372	8130435		STATIC BAR W/MOUNT IP 550	Set Complete	3 Standard Production Build	3 hrs	3	$1,277.39	$3,471.00			0
Edit	65373			PRODUCT DRAG STRIPS	Set Complete		0 hrs	1		$98.00
Edit	65374			UPGRADE FROM COMPOSITE TO METAL DISCHARGE BRACKETS FOR ED AND XED	Set Complete		0 hrs	3		$595.00
Edit	65377			WIRELESS PLC REMOTE FOR STARTING AND PUASING THE LINE	Set Complete		0 hrs	2		$1,522.00
Edit	65378			SAFETY CONTROLLER CAT3 5 OUT	Set Complete	0 Electrical Technician	0 hrs	1		$5,744.00	0.00	$5,744.00
Edit	65379			E-STOP MUSHROOM BUTTONS MOUNTED ON COLLATOR -STOPS FEEDERS AND COLLATOR	Set Complete		0 hrs	3		$1,355.00
Edit	65380			PLC/HMI SYSTEM CONTROLLER WITH PRODUCT RTRACKING	Set Complete		0 hrs	1		$9,995.00
Edit	65381			THREE (3) KEYENCE BARCODE READERS	Set Complete		0 hrs	1		$17,995.00
Edit	65383	9293600		SERIAL CONTROL	Set Complete	8 Integration and Testing 4 Standard Production Build	12 hrs	4	$6.94	$2,260.00			0
Edit	65385			AIR DUMP FESTO PLC W/FTGS	Set Complete		0 hrs	1		$1,587.00	0.00	$1,587.00
Edit	65386			POWER DISTRUBUTION	Set Complete		0 hrs	1		$2,400.00
Edit	65387			ACCESS TO "PAD COUNT" AND "UP/DOWN TIME COUNT" VIA TCP/IP	Set Complete		0 hrs	1		$6,545.00
Edit	65388			FOUR (4) DAYS W/ 2 TECHNICIANS - INSTALLATION AND TRAINING	Set Complete	112 Integration and Testing	112 hrs	1		$23,495.00
Edit	65389			INTEGRATION OF COMPONENTS AND TESTING	Set Complete	40 Mechanical Engineering 60 Standard Production Build 130 Integration and Testing 170 Electrical Engineering 130 Electrical Technician 0 Pre-Production	530 hrs	1		$65,220.00
Edit	66812	9776107		2023051 RESOURCE ONE MAIN ASSY	Set Complete	14 Pre-Production 8 Shipping 52 Electrical Technician 340 Standard Production Build 150 Integration and Testing	564 hrs	1	$146,840.20	$365,254.00	0.00	$365,254.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Start Date	Resource(s) Assigned	Assignment	History
Edit	Mechanical Eng.	40	250	137.25	112.75	10844	03/27/2023	Joel Koenigsmark Mason Bongers	Sequential	Changis from WO 2022102 (250 hrs)-MFT\edwardturin
Edit	Electrical Eng.	170	170	114.5	55.5	10845
Edit	Software Eng.	0	0	0	0	10846
Edit	Integration	341	341	91	250	10847
Edit	Machine Shop	0	0	0	0	10848
Edit	Management	0	0	0	0	10849
Edit	Production	317	317	-30	347	10850
Edit	EE Technician	148	148	-64.5	212.5	10851

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	6673	MOTION AI - BRAAS DIVISION - DATA SENSING SG2-90-045-0 0-E-C SG2, DATA SENSING SE-SR2 SAFETY UNIT 3NO + 1NC, DATA SENSING ST-K4ROT METAL TOP- BOTTOM	45501		($832.29)
Edit	6679	POWER/MATION DIVISION INC - ILL 22MM PB,	45529	yes	($110.46)
Edit	6680	PEPPERL+FUCHS. INC - SLOT SENSOR,	45531	yes	($123.61)
Edit	6681	INFINITE ELECTRONICS INTERNATIONAL, INC. - R/A ADAPTER CBL EXIT 2, R/A ADAPTER CBL EXIT 3,	45532	yes	($93.03)
Edit	6682	KEYENCE CORP OF AMERICA - CONTROL CBL, ETHERNET CBL,	45533	yes	($660.00)
Edit	6683	DIGI-KEY CORPORATION - CONN D SUB 9 POS, CONN D SUB RETAIN M,	45534	yes	($17.25)
Edit	6684	RS AMERICAS INC. - BELL ALARM, TIMER GT5Y-2SN1D24, RELAY SOCKET SPDT, RELAY SOCKET 14 PIN 7A,	45536	yes	($93.13)
Edit	6685	AMAZON.COM - KEYPAD	45542	yes	($7.99)
Edit	6688	VAN METER, INC. - LOAD SWITCH, LOAD SWITCH ACTUATOR	45561		($69.40)
Edit	6689	GRAINGER - PB TRANS & REC KIT,	45571	yes	($213.78)
Edit	6691	AUTOMATION DIRECT - SEE PO	45579	yes	($237.00)
Edit	6925	VAN METER, INC. - LOAD SWITCH	46707		($55.48)
Edit	6926	DIGI-KEY CORPORATION - SPIR WRAP 1/2 X 100FT BLK	46709		($128.62)
Edit	6927	DIGI-KEY CORPORATION - HEATSHRINK 1.5 X 4FT BLK,	46710	yes	($72.97)
Edit	6949	RS AMERICAS INC. - PB XB5 22MM GREEN	46809		($8.82)
Edit	6959	MIDWEST CRATING - 276"L X 64"W, 105"L X 43"W	46855	yes	($719.00)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**