2022155 Protect Plus

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Project Scope: Featuring: (1) conveying and top sheet tipping systems. The proposed system is a self contained top and bottom driven discharge to transport your filters and apply glue and a top sheet to them as they pass through. The system will be mounted onto an extruded aluminum frame assembly which will be slightly shorter than the length of the discharge so you can move from one line to another. The glue tank will be mounted beneath the driven discharge on the extruded aluminum. The dispense height will be 34" +/- 6". The system will come equipped with a flat belt in feed conveyor, which will run continuously, to present the filters to the driven discharge. The operator will start and stop the conveyor and adjust the speed at the conveyor. The handling of getting the filters onto the conveyor will be done by PPA. The system will present a filter into the driven discharges. In between the opening of the two driven discharges the MFT IP 350XED Industrial Performance Friction Feeder will separate and feed your products from a stack in the in feed hopper of the feeder and accurately place a flat sheet onto the top of the filter where the glue was applied. The filter sheets will not be folded on this system.
Notes: Protect Plus WO 2022155 6/29: Waiting on money. Putting on pallets. 6/22: Customer in on Tuesday. Issue resolved with motherboards (static). Guarding done on all 3. 6/15: Filters and top sheets being fed on system #1. Waiting for side guides on 1. Customer in for machine acceptance on 6/27 6/8: Waiting on #1-2 to be completed 5/30: updated product and label per Jim's direction for 2 set ups -KSJ 5/25: In production on hold 5/18: No change 5/11: No change 5/4: Feeders are in production 4/27: No change 4/20: No change 4/13: No change 4/6: No change 3/30: Need to reorder electrical parts that were stolen for Thermo Fisher. 3/23: No change 3/16: No change 3/2: No change 2/23: No change 2/16: Everything on order 2/9: Got electrical release last night. Processing. 2/2: Quoting parts 1/26: Processed and quoting parts 1/19: Kicking off to procurement tomorrow 1/12: Received signed layout. in ME. 1/5: Joel working on it. Switching to guarding. Has to stop to help on Shutterfly. Another 1.5 weeks or so. 12/8: Waiting for resources in ME 12/1: Needs to go to engineering. In queue in ME. 11/17: Needs to be kicked off to Engineering (after Meyers) 11/10: Will kick off next week.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	63118	9279400		ACCUTIPPING W/ENCODER	Set Complete	4 Integration and Testing	4 hrs	1	$294.97	$6,380.00			2
Edit	63124	8701501		NORDSON GLUE SPECTRA 30 KIT	Set Complete		0 hrs	1	$3,131.42	$6,110.00			0
Edit	63128			TESTING, VALIDATION AT MFT	Set Complete		0 hrs	1		$7,800.00
Edit	63129	8238000		SAFETY CONTROLLER CAT3 5 OUT	Set Complete	12 Electrical Technician	12 hrs	1	$1,106.79	$5,744.00			1
Edit	63130			PLD SAFETY CONTROLLER UPGRADE WITH SISTEMA REPORTS	Set Complete		0 hrs	1		$1,695.00
Edit	63131	8300300		FESTO AIR DUMP PLE W/FTGS	Set Complete	1 Standard Production Build 1 Electrical Technician	2 hrs	1	$740.46	$4,291.00			0
Edit	63132			POWER DISTRIBUTION - WITH LOCK OUT TAGOUT	Set Complete		0 hrs	1		$2,495.00
Edit	63133	9279900		SPEED COMP WITH ENCODER	Set Complete	4 Integration and Testing 2 Standard Production Build	6 hrs	2	$294.97	$4,437.00			0
Edit	63136			PACKAGING AND HANDLING	Set Complete		0 hrs	1		$1,200.00
Edit	63137			SHIPPING	Set Complete		0 hrs	1		$3,000.00
Edit	63139	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	1 Standard Production Build	1 hrs	1	$179.60	$439.00			17
Edit	63141			MASTER RESTART BUTTON - TO RESTART THE SYSTEM AFTER ESTOP OR GUARD DOORS OPENED	Set Complete		0 hrs	1		$895.00
Edit	63142	4191000		PRODUCT SUPPORT HD 100 425	Set Complete	1 Standard Production Build	1 hrs	1	$114.85	$910.00			1
Edit	63144	8130430		STATIC BAR W MOUNT IP 350	Set Complete	1 Standard Production Build	1 hrs	1	$1,080.86	$3,157.00			0
Edit	63145			MFT SYSTEM INTEGRATION AND TESTING	Set Complete	27 Mechanical Engineering 16 Integration and Testing 11 Electrical Engineering 11 Electrical Technician	65 hrs	1		$12,441.00	0.00	$12,441.00
Edit	64417	9776098		2022155 PROTECT PLUS	Set Complete	5 Pre-Production 92 Standard Production Build	97 hrs	1	$49,449.14	$131,230.00	0.00	$131,230.00	0
Edit	64418			E-STOP PB DUAL NC 22MM	Set Complete		0 hrs	6		$459.00	0.00	$2,754.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	27	27	-102.25	129.25	10439
Edit	Electrical Eng.	11	11	-38.5	49.5	10440
Edit	Software Eng.	0	0	0	0	10441
Edit	Integration	52	52	-53.5	105.5	10442
Edit	Machine Shop	0	0	0	0	10443
Edit	Management	0	0	0	0	10444
Edit	Production	52	52	-20.25	72.25	10445
Edit	EE Technician	30	30	14.5	15.5	10446

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	6570	RADWELL INTERNATIONAL, INC. - ORIG PACK, RAD CERT, ORIG PACK	44731	yes	($1,191.68)
Edit	6572	AUTOMATION DIRECT - DURAPULSE KEYPAD MNT CBL, DURAPULSE 1/2HP 230VAC AC DRIVE	44739	yes	($169.00)
Edit	6576	GRAINGER - PLUG 250VAC 20A,	44796	yes	($24.58)
Edit	6579	AUTOMATION DIRECT - MINI CB 20A, MINI CB 10A, PB ENCL 3 HOLES, PB ENCL 2 HOLES, ENCL 22MM GRY PB 5 70MM ABS, E22 SERIES NC CONTACT BLOCK, ENCL 22MM GRY/YEL 1 PB 70MM, SAFETY CNTRL DOLD 24V 3NO	44805	yes	($201.00)
Edit	6582	DIGI-KEY CORPORATION - RELAY DPDT 6A 24V,	44831	yes	($77.23)
Edit	6615	POWER/MATION DIVISION INC - 2NC 22MM E STOP PB,	45045	yes	($192.12)
Edit	6726	MCMASTER-CARR - M8 X 16 BUT HEAD TORX TAMP-RES, M8 X 20 BUT HEAD TORX TAMP-RES,	45735	yes	($97.05)
Edit	6741	MCMASTER-CARR - CONVEYOR GUIDE 10' LONG WEAR STRIP 1" HEIGHT FLAT, HOLLOW MOUNTING ROD WITH CLAMP FOR RODS, PLASTIC BRACKET W/MOUNTING HOLES FOR VERTICAL ROD,	45874	yes	($424.34)
Edit	6743	MCMASTER-CARR - STATIC BRUSH CF X 5' LG, STATIC TINSEL 72" LG, M8 X 16 TAMP-RESIST SCREW, M8 X 20 TAMP-RESIST SCREW	45879	yes	($154.53)
Edit	6745	MIDWEST CRATING - 206"L X 46"W X 78"H ID	45888	yes	($668.00)
Edit	6747	MCMASTER-CARR - HOLLOW MOUNTING ROD WITH CLAMP FOR RODS	45891	yes	($88.83)
Edit	6751	FACTORYMATION - WEG BLUE ILL OPERATOR, WEG LED BLOCK BLUE,	45900	yes	($36.30)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**