2022139 Meyers Printing Company

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Project Scope: The system will utilize your existing equipment but in place of the wrapper a bander will be installed. The wrapper will be removed by Meyers. The system will allow for three modes of operation: 1) Standard batch counting and wrapping of the product with no use of the verification systems, controller or reject. 2) Feed and scan the product to log the data to a data file. The system will check for duplicates and if a duplicate is discovered it will be reject. This mode would not care about sequence only log what is scanned. This mode would be the same as the FPP mode on your current system. 3) Feed and scan the products to log data and ensure the products are in sequence. The sequence will also be verified they are in numerical sequence of 1-10 (example not 2-11). This mode would be the same as the GT mode on your current system. The proposed system consists of an MFT IP 350XLD Industrial Performance Friction Feeder with an ADT 350XLT Automatic Drop Table for batch counting (Feeder and ADT is existing equipment). The feeder will be equipped with a vacuum discharge to provide access to the top surface of the product across the discharge to provide easier setup for the vision inspection system. The MFT IP 350XLD Industrial Performance Friction Feeder will separate and feed your cards from a stack in the in feed hopper. As the cards are fed individually, they will be scanned with an existing vision system for (OCR B) or a barcode (1D and 2D) which will verify the card sequence in a PC controller (varies depending on the mode it is run in as described above). If the cards are in sequential order the feeder will dispense the product into the ADT 350XLT Automatic Drop Table where the products will be accumulated. If the cards are not in sequence the PLC Control (existing PLC Control System) system will flag that pack and track it through the system where it will be rejected. Once the correct batch count of verified cards has been reached, they will be transferred into the catch tray. The catch tray, with pusher, will push the packs to a bander where a paper band will be wrapped around them. A second vision system (existing vision system) will verify the package tracking position for a print and apply label applicator (labeler and transport conveyor for the labeler are existing equipment). The print and apply label will indicate if the pack is acceptable or not acceptable along with the card sequence for that pack. If a pack is not in sequence a rejection identifier will be printed on the label and applied to the pack to reject. The final operation in the system is the reject (existing reject) where incomplete batches will be rejected. Notes: -The speed calculations are based on 1D and 2D rates. Samples will need to be provided for OCR to determine the speeds when detecting OCR. Optional Items: -Upgrade to 60mm wide bander.
Notes: Meyers Printing Company WO 2022139 7/20: visit today from customer 7/6: No change 6/29: EE is supposed to get done by tomorrow. 6/22: EE has programming to do. Will not ship for awhile. 6/15: Customer in yesterday to look at equipment. Integration needs to do a few things. Need to locate lost parts, otherwise need to order new. 6/8: In EE. Need Greg to complete PLC programming. 5/25: Integration has feeder/drop table functioning at rate. 5/18: Cylinder support bar to be installed today for pusher; product curls up and ED top belt would be advised (Peter's suggestion to Jim); 5/11: EE working on it. 5/4: EE working on it now. Just starting. 4/27: Next on EE's list 4/20: Meyers wants a video showing the bander this week. 4/13: Came to Integration this morning. EE has to wire and program. 4/6: Pulled yesterday. In queue in production. 3/30: One part in inspection. Remainder is 80/20. 3/23: Bander is here. 3/16: Bander is in transit. Weather delayed. Should have it in a week or so. 3/2: No change 2/23: No change 2/16: Parts on order for printer upgrade. 2/9: Quoting parts for printer upgrade. 2/2: Ed to get Mark a list. Last piece before we move out of ME. Meyers items arrived yesterday. 1/26: Don't want shingling conveyor. Do some upgrades in place of it. Waiting for the bander. (end of Feb) 1/19: Still quoting replacement parts on conveyor in Engineering. Jim to check back in on conveyor system approval. Bander estimated to arrive end of Feb. 1/12: Ed providing updated layout today to Sales with QC conveyor on system. Bander on order. 1/5: Jim sent Meyers updated drawing. Need to update layout to add conveyor. 12/8: Final layout done today. Then start detailing. Get signed layout so we can order bander. 12/1: In ME. Have to modify pusher. 11/17: Next for Joel after Canadian Bank Note. 11/10: Kicked off to engineering today. Engineering starting Dec 1 approximately. Can re-use catch tray with product pusher from Veritiv. 11/3: Waiting to kick off. 10/27: No change. 10/20: waiting in ME queue 10/14: Kicking off to engineering this afternoon. 10/6: Received down payment. Did layout. Haven't received feedback. 9/29: Need money
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	62290	9776096		2022139 MEYERS PRINTING	Set Complete		0 hrs	1	$3,030.79	$8,995.00	0.00	$8,995.00	0
Edit	62291			PAPER BANDER - 48MM WIDE BAND	Set Complete		0 hrs	1		$32,495.00
Edit	62292	4700029		150 P AND A LABELER UPGRADE	Set Complete		0 hrs	1	$2,708.92	$8,995.00	0.00	$8,995.00	0
Edit	62293			SYSTEM INTEGRATION, SETUP, TESTING AND FAT	Set Complete		0 hrs	1		$9,995.00
Edit	62294			REWORK AND UPGRADING USING EXISTING SYSTEM BUT REPLACING THE WRAPPER WITH A CATCH TRAY/PUSHER AND BA	Set Complete		0 hrs	1		$19,995.00
Edit	62295			INTEGRATION, TESTING, VALIDATION	Set Complete	60 Mechanical Engineering 80 Integration and Testing 150 Electrical Engineering 24 Electrical Technician	314 hrs	1		$95,435.00
Edit	62296	4196005		PRODUCT INDEX SPPT CURVE 1/2" TUBE	Set Complete	1 Standard Production Build	1 hrs	1	$149.77	$695.00	0.00	$695.00	10
Edit	62297	4650160		PRODUCT SUPPORT PNEUMATIC SHAKER	Set Complete	1 Integration and Testing	1 hrs	1	$286.83	$758.00	0.00	$758.00	4
Edit	62298	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1	$176.21	$1,348.00	0.00	$1,348.00	8

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Assignment	History
Edit	Mechanical Eng.	60	80	-90	170	10305	Sequential	restoring old model in Creo. (80 hrs)-MFT\jimiler Restoring files in Creo added 20 hours (80 hrs)-MFT\jimiler
Edit	Electrical Eng.	150	150	-40.5	190.5	10306
Edit	Software Eng.	0	0	0	0	10307
Edit	Integration	80	80	-19.25	99.25	10308
Edit	Machine Shop	0	0	0	0	10309
Edit	Management	0	0	0	0	10310
Edit	Production	0	0	-29	29	10311
Edit	EE Technician	24	24	-9.75	33.75	10312

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	6523	BANDALL INC. - MODULAR BANDING EQUIOMENT 48MM	44369		($28,250.00)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**