2022102 Navistar Direct Marketing (Resource One)

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Resource - One 2022102.xlsm Workorders Folder

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Project Scope: The proposed system consists a collating system with integration into your existing padder. The system will begin with products being counted into batches from the first MFT IP 550XED Industrial Performance Friction Feeder. The first feeder will have an APL 2000-485 for increased loading capacity. The products will then be counted into batches and placed into the ADT 550XLT Automatic Drop Table. Once a start sensor detects a passing lug the stack will be transferred onto a product tray where a lug will remove to ensure it is squared to the back of the lug. An MFT V 550ED Signature Series Friction Feeder will separate and feed your base sheets from a stack. The V 550 will feed a base sheet in the opposite direction of the line under the ADT prior to it dropping the stack of product. The collected batch will continue to travel down the HSC - 2 High Speed Lugged Collator where it will pass beneath the second IP 550 which will feed up to (4) sheets into the second ADT 550XLT Automatic Drop Table which will also be equipped with stack jogger and product tray to ensure an square stack(sheet count will remain static per job). A third IP 550XED will then feed a stop sheet into a product tray to allow for a top sheet squared to the stack. At the end of the lugged collator the collated products will be transfered into your existing Bracket padder using the Product Transfer System. The collating line will be equipped with (3) barcode readers to scan the sheets and ensure that they all match, as well, as verifying that the note sheets barcode match the insert sheet and top sheet barcodes. If a barcode does not match or is not present the system will stop on error. The barcode readers can be enabled and disabled from the system so that if you are running generic product (with no code) on any one feeder they can be turned off. An additional safety reset button will be located by the flipper along with one of the two remote boxes to allow for a quick restart of the system. The ADT's will not fault out when the safety system is tripped. They will resume function after reset. The reset button in the APL box will be removed; the safety relay in the APL will be reset with the main safety system. When the light curtain guarding is tripped by the operator the line will stop and the air will be removed from the flipper. This will require the operator to press the safety reset button and run button along with resetting the first feeder in the controller via data entry and controls through the PLC. The following data will be created in the controller and made available for request and reset via a basic TCP/IP protocol for Resource One to access: Count of pads produced Seconds of uptime Seconds of downtime ***INTEGRATION - PLEASE REVIEW PREVIOUS SYSTEM INFORMATION AND PHOTOS. THERE IS A FOLDER IN THE PROJECT DOCS CALLED "R1 PREVIOUS SYSTEM INFORMATION". PHOTOS ARE IN PHOTO LOCATION ON THE NETWORK.
Notes: Navistar Direct Marketing (Resource One) WO 2022102 5/25: Waiting on sales for information and ship to address. Need contact to set up shipping. 5/11: Customer coming in on Monday (5/15 @ 12pm-6pm). Customer setting up a dedicated truck. Need to get ship to address. 5/4: Working with them on updates. 4/27: Have 22 punch list items from machine acceptance this week. Should be done with it all by Friday. Will run more video to prove changes. Will send to customer and hope the video will be ok. They want to come in. 4/20: Jack and Randy working on it. Making some tweaks and then will run. Machine acceptance is next Tuesday and Wednesday. 4/13: Working on getting product to run at rate and getting a video. Then will get guarding mounted on system. Need to polish up programming. 4/6: Should be running system with PLC this afternoon. EE finishing some wiring. Need to add spacers to collator to lift it up to height. Need to do guarding still. 3/30: Going well in Integration. All feeders and drop tables working. Could improve. Meeting this afternoon to discuss collator. Customer coming in for FAT. 3/23: In Integration. Working on setting up feeders. EE is wiring currently. Still some things to do in production - waiting on lugs and bracket for sensor on drop tables. 3/16: In production. Missing some parts. Waiting for sensor bracket to come in. 3/2: Working on collator-short Lugs, Lug Brackets. Rec'd ADT beds on 3/2. Feeders are done. 2/23: In production. Working on collator and conveyor. Had to reorder parts - pushed to the end of March. 2/16: 550's in burn in in production. 2/9: Feeders and APL pulled and in production. No room for conveyor. Missing drop table parts. 2/2: No change. Center piece shaft here. Can start in production soon. 1/26: Parts coming in and looking good. Next in production queue. 1/19: No change 1/12: No Change 1/5: No change 12/8: Parts coming in. Delay on drop table - made a mistake and they need to fix. 12/1: No change 11/17: No change 11/10: Parts on order. 11/3: Parts due in February. Need to order 3 more for drop table. 10/27: Everything is to procurement. Just need to order a small amount of parts. 10/20: Bill finishing the ADT, Mark has processed except for ADTs. 10/14: Done in ME. Meeting on Monday with Jim. 10/6: Released yesterday to procurement. 9/29: Curt hopes to have everything complete in the next few days. Hope to kick off next Tuesday. 9/22: No change. Sent signed drawings UPS. Can release to order review after ME checks. 9/15: No change 9/8: Waiting on signed layout. 9/1: Sent updated drawing to customer. Waiting for signed layout. Curt working on light curtains. 8/25: On hold until Curt gets back. Needs detailing. 8/18: Received down payment. Curt updating design and then will detail. 8/11: No change 8/4: No change. Still reviewing bank letter 7/28: on hold. Re-doing bank letter and reviewing drawing. 7/21: on hold. waiting for signed layout. waiting for irrevocable down payment. 7/14: In engineering. Review meeting scheduled. Will pay down payment once we sign a document for the bank. 7/7: No change 6/30: Messaged for down payment status yesterday. 6/23: Curt working on this in ME. 6/16: Working on it in ME. Meeting with Jim on Monday to answer questions.
Work Done: 6/19/23 Prep complete 2hrs Bernie 6/26/23 Got to airport, flight had been cancelled last night rebooked 4hrs travel Bernie and Michael 6/27/26 Travel to MD Went to plant met with Fred, made game plan All systems good other then collator going into red light 10hrs travel 2hrs onsite Bernie and Mike 6/28/23 Went in and found out that there was a paper jam causing collator to fault out, got it fixed Started training (without data) all good. After turning on the data the readers would not work, had to have Greg B remote in and retune/train readers, after that all good. 10hrs onsite Bernie and Mike 6/29/23 Arrived and reader #1 was still acting up, talked to Greg B and he game some insite. Slowed the feeder down raised the reader up and problem was virtually invisible. Watched line run rest of day by Navistar with no help from us. 8hrs onsite Bernie and MIke 6/30/23 Travel back to MN 8hrs travel Bernie and Mike 7/6/23 Follow up/paper work 1hr Bernie and Mike

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	59807	9279400		ACCUTIPPING W/ENCODER	Set Complete	4 Integration and Testing	4 hrs	1	$294.81	$6,380.00			2
Edit	59809			(3) BARCODE READERS	Set Complete		0 hrs	1		$17,995.00
Edit	59810			SYSTEM CONTROLLER WITH PRODUCT TRACKING	Set Complete		0 hrs	1		$9,995.00
Edit	59811			SYSTEM INTEGRATION, TESTING AND CHECKOUT	Set Complete		0 hrs	1		$65,220.00
Edit	59813	8130495		STATIC BAR W/MOUNT HCP 550	Set Complete	3 Standard Production Build	3 hrs	3	$1,149.17	$3,471.00	0.00	$10,413.00	0
Edit	59814			E- STOP MUSHROOM BUTTONS ON COLLATOR TO STOP FEEDERS AND COLLATOR	Set Complete		0 hrs	3		$1,355.00
Edit	59816			AIR DUMP FESTO PLC W/FTGS	Set Complete		0 hrs	1		$1,454.00	0.00	$1,454.00
Edit	59817			SAFETY CONTROLLER CAT3 5 OUT	Set Complete	0 Electrical Technician	0 hrs	1		$5,107.00	0.00	$5,107.00
Edit	59818			WIRELESS PLC REMOTE FOR STARTING AND PAUSING THE LINE	Set Complete		0 hrs	2		$1,522.00
Edit	59819			POWER DISTRIBUTION	Set Complete		0 hrs	1		$2,400.00
Edit	59822			OPERATOR KICK RAIL ON BASE FEEDER APL	Set Complete		0 hrs	1		$433.00
Edit	59823			PRODUCT DRAG STRAPS	Set Complete		0 hrs	1		$98.00
Edit	59826			UPGRADE FROM COMPOSITE TO METAL DISCHARGE BRACKETS ED, XED	Set Complete		0 hrs	3		$595.00
Edit	59827			SCALES ON COLLATOR RODS FOR SIDE GUIDES	Set Complete		0 hrs	1		$84.00
Edit	59829			ACCESS TO PAD COUNT AND UP/DOWN TIME COUNTS VIA TCP/IP	Set Complete		0 hrs	1		$6,545.00
Edit	59830			ADT DEFLECTION ROD ASSEMBLY MODIFICATIONS - STOPPER AND HINGE	Set Complete		0 hrs	3		$895.00
Edit	59831			ADT DEFLECTION ROD ASSEMBLY, OF THE NEW DESIGN FROM THIS QUOTE, FOR EXISTING MACHINES ON THE FIRST F	Set Complete		0 hrs	4		$1,495.00
Edit	59832			(4) DAYS - 2 TECHNICIANS - INSTALLATION AND TRAINING	Set Complete		0 hrs	1		$23,495.00
Edit	62455	9776083		2022102 RESOURCE ONE MAIN ASSY	Set Complete		0 hrs	1	$147,448.50	$326,646.00	0.00	$326,646.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Resource(s) Assigned	Assignment	History
Edit	Mechanical Eng.	150	350	-8.5	358.5	9959	Curtis Harvey	Sequential	Update (200 hrs)-MFT\edwardturin Updated Hours. (350 hrs)-MFT\edwardturin
Edit	Electrical Eng.	180	180	73.5	106.5	9960
Edit	Software Eng.	0	0	0	0	9961
Edit	Integration	549	549	163.75	385.25	9962		Sequential	About 40 hours were spent on customer driven changes post FAT (549 hrs)-MFT\jackwickhem
Edit	Machine Shop	0	0	0	0	9963
Edit	Management	0	0	0	0	9964
Edit	Production	301	301	-137.5	438.5	9965	Penny Miller	Sequential	See Red Line Log and also had to replace all the lugs (301 hrs)-MFT\PennyMiller
Edit	EE Technician	142	142	-127.75	269.75	9966

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	6251	MCMASTER-CARR - BLK 22MM PNL-MNT SWITCH LEGEND PLATE	42645	yes	($137.70)
Edit	6252	GRAINGER - WIRELESS PB,	42648	yes	($205.70)
Edit	6253	ALLIED ELECTRONICS, INC. - BELL AUD ALARM, TIMER GT5Y-2SN1D24, RELAY SOCKET, RELAY SOCKET 14 PIN,	42649	yes	($90.32)
Edit	6254	AUTOMATION DIRECT - EATON CIR BRKR 2 POLE 15A, STRIDE ETHERNET SW 5 PORT, 2 HOLE 22MM PB BOX, 3 HOLE 22MM PB BOX,	42650	yes	($186.00)
Edit	6257	VAN METER, INC. - LOAD SWITCH, LOAD SW ACTUATOR,	42655	yes	($67.91)
Edit	6258	KEYENCE CORP OF AMERICA - COMPACT 2D CODE READER, CONTROL CABLE 5M, ETHERNET CABLE 5M	42657		($4,470.00)
Edit	6259	PEPPERL+FUCHS. INC - SLOT SENSOR,	42664	yes	($119.47)
Edit	6261	INFINITE ELECTRONICS INTERNATIONAL, INC. - RIGHT ANGLE ADAPTER, DB9 CABLE EXIT 2, RIGHT ANGLE ADAPTER, DB9 CABLE EXIT 3	42670	yes	($78.09)
Edit	6262	DIGI-KEY CORPORATION - CONN D-SUB HOUSING RCPT 9POS, CONN D-SUB SCREW RETAINER MALE	42671	yes	($18.03)
Edit	6264	POWER/MATION DIVISION INC - ILL 22MM PB,	42672	yes	($258.72)
Edit	6325	EBAY.COM - BECKHOFF 2 CH RS232 IO TERM	43173		($2,014.41)
Edit	6360	AUTOMATION DIRECT - PUSHBUTTON ENCLOSURE 4 HOLES 22MM, PUSHBUTTON ENCLOSURE 2 HOLES 22MM	43361	yes	($41.00)
Edit	6363	MCMASTER-CARR - 22MM PANEL-MOUNT PLASTIC SWITCHES	43364	yes	($18.36)
Edit	6405	BRAAS COMPANY - MOTION AI - DATASENSING SG2-90-045-O, DATASENSING SE-SR2 SAFETY UNIT, DATASENSING ST-K4ROT METAL TOP	43644		($756.67)
Edit	6415	AMAZON.COM - KEYPAD	43693	yes	($9.85)
Edit	6455	MISUMI USA, INC. - TIMING PULLET 68T FOR 1071027	44014	yes	($171.22)
Edit	6632	AMAZON.COM - 3/4 X 100' CABLE WRAP SPIRAL,	45197	yes	($69.24)
Edit	6661	MCMASTER-CARR - LEGEND PLATE BLK,	45363	yes	($9.55)
Edit	6670	MIDWEST CRATING - 102"L X 42"W ID, 276"L X 64"W ID	45442	yes	($670.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**