2022080 Shutterfly - MN - Chris

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Shutterfly - MN - Chris - Fort Mill 2022080.xlsm Workorders Folder

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Project Scope: The proposed system will begin by feeding your flat, unfolded, carriers from a stack in the in feed hopper of the feeder. As the product travels from the base feeder to the VTC a set of scoring rollers will score the product in the run direction. The carrier will then be placed onto the servo driven VTC 4000-550 Vacuum Track Conveyor. The VTC will provide a vacuum generator which will hold the products in place on the conveyor with vacuum to expose the top surface of the product. The transport belts on the VTC are a timing belt to ensure the belts track the same speed for future printing operations. The carrier product will then pass beneath the first MFT IP 350XED Industrial Performance Friction Feeder where the Inset Booklet will be applied. A second MFT IP 350XED Industrial Performance Friction Feeder will apply the Insert Benefit Chart. The Insert Booklet and Insert Benefit Chart will each have a barcode which will be scanned to ensure they match. If the don't match the product will be tracked, to the end of the conveyor, where it will be rejected into a bin. The reject will provide a reject confirmation sensor to ensure the product was rejected from the system. A barcode reader will be added to the VTC to scan base products with a 2D code. When present the 2D code on the base product will be used to be matched to the two other readers. The printer will be a UV Print System with UV LED dryer to provide a wider range of substrates that can be printed on. The system can be operated in two different modes. Mode one would allow the data from one of the 3 barcodes that are read to be sent to the print system so that the identical barcode and human readable can be printed on the carrier after it has been folded. Mode two will use the Data File Lookup and Print Command Software. This will allow the data from one of the 3 barcodes to be looked up in a data file (Shutterfly's preferred file type is a MRDF file) and the associated 2D barcode and human readable for that record would then be printed onto the top surface of the final folded base product. Prior to exiting the conveyor the carrier will be glued and folded in half. Good products will be allowed to pass the reject assembly to be collected on the shingling conveyor for an operator to process. To ensure the print system can print onto any samples you intend to run samples would need to be provided prior to the order. For the network access this will be to a hot folder that files get dropped into that we can access. Support and access would be needed by Shutterfly's IT department. File writing will be provided to mark which products were rejected. Only fully readable codes can be marked as rejected so missing or unreadable codes won't be able to be recorded in the datafile. This quote assumes the lookup column for the data file is sorted. The datafile format will need to be reviewed and approved at the time of order acceptance. Optional items: Printing System (estimated) to print onto the top surface of the carrier product. Further review is required to verify print quality and data requirements.
Notes: Shutterfly WO 2022080 10/14 - shipping today. Keep booklets, can recycle the other two samples 10/6: Moving everything into position. Working on it in Integration 9/29: In production 9/22: Shipping Friday or Monday. Going to be tight. Put on a dedicated truck or courier. Needs to go through QA. 9/15: Customer here today. 9/8: Working on folding, scoring wheels to arrive 9/9. Potential Machine Acceptance next week. 9/1: Here today to talk about guarding. Got DPI printers. 8/25: DPI here this week qualifying printer. Chasing down Technifold to get double score wheel. Feeders are mounted. Missing bracket that holds reject fingers. Greg B working on program. 8/18: Waiting for electrical to wire pump. Parts missing for mounting on VTC. 8/11: belts on VTC, should be to integration by 8/12. DPI coming in the week of 8/22 8/4: Waiting on parts. 7/28: As far as can go in production unless parts come in for VTC. 7/21: received pre shipment payment. have date on timing belts. working on in product. 7/14: Currently picking 7/7: No change. Addressing PLC software licensing issues. 6/30: No change. Sorting through electrical issues. 6/23: Everything on order for electrical. Two more mechanical parts trying to get. 6/16: Got electrical release a few days ago. 25-27 wk lead time on electrical items. 6/9: Got final release yesterday. Processing. 6/2: Final release today. 5/26: In engineering. Working on parts of it in procurement. 4/14: In engineering. Received down payment today.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	58919	9279700		ACCUTIPPING REPEAT W/ENCODER	Set Complete	2 Integration and Testing 1 Standard Production Build	3 hrs	1	$287.95	$4,026.00			1
Edit	58921	9279901		SPEED COMPENSATION SOFTWARE	Set Complete	2 Integration and Testing 1 Standard Production Build	3 hrs	1		$3,849.00			1
Edit	58924	8701501		NORDSON GLUE SPECTRA 30 KIT	Set Complete		0 hrs	1	$2,919.75	$6,110.00			0
Edit	58928			KEYENCE SR-751 2D READER	Set Complete		0 hrs	3		$2,695.00	0.00	$8,085.00
Edit	58929	9279400		ACCUTIPPING W/ENCODER	Set Complete	8 Integration and Testing	8 hrs	2	$289.08	$6,380.00			2
Edit	58936			UV PRINT SYSTEM WITH UV LED DRYER	Set Complete		0 hrs	1		$80,000.00
Edit	58938			UV DRYER INTERLOCK TO VTC BASE	Set Complete		0 hrs	1		$895.00
Edit	58939			PLC WITH HMI PRODUCT INSPECTION AND TRACKING SYSTEM	Set Complete		0 hrs	1		$39,995.00
Edit	58940			DATA FILE LOOK UP AND PRINT COMMAND SOFTWARE	Set Complete		0 hrs	1		$6,255.00
Edit	58941			SAFETY CONTROLLER CAT3 5 OUT	Set Complete	0 Electrical Technician	0 hrs	1		$5,107.00	0.00	$5,107.00
Edit	58942			POWER DISTRIBUTION	Set Complete		0 hrs	1		$1,595.00
Edit	58943			SYSTEM INTEGRATION SETUP AND TESTING	Set Complete		0 hrs	1		$33,595.00	0.00	$33,595.00
Edit	58944			NETWORK ACCESS PLC TO A HOT FOLDER	Set Complete		0 hrs	1		$4,325.00
Edit	58945			FILE WRITING FOR TRACKABLE REJECTS	Set Complete		0 hrs	1		$5,455.00
Edit	58946	9290500		FEEDER DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1	$174.48	$1,348.00			8
Edit	59885	9776082		2022079 & 80 SHUTTERFLY	Set Complete	220 Standard Production Build	220 hrs	1	$117,531.60	$264,603.00	0.00	$264,603.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Start Date	Resource(s) Assigned	Assignment	History
Edit	Mechanical Eng.	28	150	75	75	9643	4/12/2022	Jacob Schroeder	Sequential	Updated (150 hrs)-MFT\edwardturin
Edit	Electrical Eng.	202	202	108	94	9644
Edit	Software Eng.	0	0	-16	16	9645
Edit	Integration	129	129	-102.5	231.5	9646
Edit	Machine Shop	0	0	0	0	9647
Edit	Management	0	0	0	0	9648
Edit	Production	176	176	-44	220	9649
Edit	EE Technician	84	84	-89.75	173.75	9650

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	6101	BECKHOFF AUTOMATION - 1.5GHZ 2 CORE 2GB RAM WIN 10 EMB CNTRL, TC3 PLC RUNTIME, TC3 PLC-HMI, POWER SUPPLY	42003	yes	($3,455.03)
Edit	6115	BECKHOFF AUTOMATION - 12" CONTROL PANEL DVI/USB	42018	yes	($1,239.26)
Edit	6122	DIGITAL PRINT, INC. - 4.25" PRINT HEAD, 6" LED UV LAMP, START UP KIT, INSTL, TRAIN & TRAVEL, FREIGHT & CRATE	42054	yes	($55,236.00)
Edit	6135	AIR POWER PRODUCTS LIMITED - PRESSURE VAC RELIEF VALVE, INLINE FILTER/SIL, BLOWER3/60/220-275/THERM SW,	42178	yes	($4,118.67)
Edit	6192	KEYENCE CORP OF AMERICA - COMPACT 2D CODE READER, CONTROL CBL	42409	yes	($2,656.66)
Edit	6193	BINDER-USA - M12-X M TO RJ45 PUR CBL	42410	yes	($129.60)
Edit	6203	BECKHOFF AUTOMATION - DVI CABLE CONN KIT	42437	yes	($41.65)
Edit	6211	POWER/MATION DIVISION INC - IND MOTOR 200W 30:1 3 PH, AIR FREIGHT	42481	yes	($487.40)
Edit	6218	BARCODES INC. - ZEBRA CORD BARCODE SCANNER, MOTOROLA SYMBAOL CBL	42556	yes	($364.73)
Edit	6220	AUTOMATION DIRECT - PB ENCL,	42557	yes	($15.50)
Edit	6223	DIGI-KEY CORPORATION - D SUB HSG 9 POS, D SUB SCREW MLE, RCPT FMALE 6 POS SCREW, ETHERNET SW,	42564	yes	($215.28)
Edit	6224	POWER/MATION DIVISION INC - ECLIPSE 24 X 24 X 8 ENCL,	42567	yes	($370.25)
Edit	6227	FACTORYMATION - CIR BRKR C CURVE 10A, CIR BRKR D CURVE 15, CIR BRKR D CURVE 20A, DC SW PWR SUPPLY,	42575	yes	($224.34)
Edit	6229	RADWELL INTERNATIONAL, INC. - FUJI AUX ALARM USED	42590	yes	($11.20)
Edit	6231	VAN METER, INC. - ICOTEK KVT 50-2 GREY PK5	42591	yes	($78.00)
Edit	6235	HALLOCK COMPANY, INC. - WAGO 2010 RED 3 POS, END COVER FOR WAGO 2010, CENTER POLE JUMPER FOR WAGO 2010	42597	yes	($9.68)
Edit	6244	POWER/MATION DIVISION INC - 3 POLE 60A RAT AT 600VAC UL98, PSTL HDL 6X65MM RED/YEL, PISTOL SHAFT 210MM, CIRCUIT BREAKER, CURVE K, 50 AMP, 240VAC, 24" X 24" X 8", GRACEPORT 5A FUSE CAT5E 110V, PIPE AL 300MM 1/2 NPT MALE, BRKT U S	42629	yes	($495.33)
Edit	6337	RADWELL INTERNATIONAL, INC. - ETHERNET SW PREV USED	43241		($165.00)
Edit	6339	HALLOCK COMPANY, INC. - MCB 3P D30 480Y/277V 10KA UL489	43253		($69.30)
Edit	6355	TECHNIFOLD USA, INC. - SPINE & HINGE CREASER, DRIVE WHEELS FOR MBO 30MM	43344	yes	($2,827.00)
Edit	6359	RADWELL INTERNATIONAL, INC. - PREVIOUSLY USED	43359	yes	($94.00)
Edit	6371	NORDSON CORPORATION - FLEXIBLE TUBING KIT,	43372	yes	($250.56)
Edit	6382	INFINITE ELECTRONICS INTERNATIONAL, INC. - USB CABLE TYPE A-B, .75M,	43496	yes	($11.59)
Edit	6390	AUTOMATION DIRECT - FUJI MMS 28-40A FRAME, FUJI ROT HANDLE	43559	yes	($238.00)
Edit	6417	INFINITE ELECTRONICS INTERNATIONAL, INC. - CAT 5E PATCH CBL RJ45/RJ45	43701	yes	($26.38)
Edit	6449	EBAY.COM - I7 1.5GHZ 2 CORE WIN 7 EMBEDDED NO TWINCAT	43970		($3,006.50)
Edit	6453	BECKHOFF AUTOMATION - 24W POWER SUPPLY FOR CX2030	43981		($279.65)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**