2022079 Shutterfly - MN - Chris

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Shutterfly - MN - Chris - Shakopee 2022079.xlsm Workorders Folder

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Project Scope: This proposal is for two systems per described below. The proposed system will begin by feeding your flat, unfolded, carriers from a stack in the in feed hopper of the feeder. As the product travels from the base feeder to the VTC a set of scoring rollers will score the product in the run direction. The carrier will then be placed onto the servo driven VTC 4000-550 Vacuum Track Conveyor. The VTC will provide a vacuum generator which will hold the products in place on the conveyor with vacuum to expose the top surface of the product. The transport belts on the VTC are a timing belt to ensure the belts track the same speed for future printing operations. The carrier product will then pass beneath the first MFT IP 350XED Industrial Performance Friction Feeder where the Inset Booklet will be applied. A second MFT IP 350XED Industrial Performance Friction Feeder will apply the Insert Benefit Chart. The Insert Booklet and Insert Benefit Chart will each have a barcode which will be scanned to ensure they match. If the don't match the product will be tracked, to the end of the conveyor, where it will be rejected into a bin. The reject will provide a reject confirmation sensor to ensure the product was rejected from the system. A barcode reader will be added to the VTC to scan base products with a 2D code. When present the 2D code on the base product will be used to be matched to the two other readers. The printer will be a UV Print System with UV LED dryer to provide a wider range of substrates that can be printed on. The system can be operated in two different modes. Mode one would allow the data from one of the 3 barcodes that are read to be sent to the print system so that the identical barcode and human readable can be printed on the carrier after it has been folded. Mode two will use the Data File Lookup and Print Command Software. This will allow the data from one of the 3 barcodes to be looked up in a data file (Shutterfly's preferred file type is a MRDF file) and the associated 2D barcode and human readable for that record would then be printed onto the top surface of the final folded base product. Prior to exiting the conveyor the carrier will be glued and folded in half. Good products will be allowed to pass the reject assembly to be collected on the shingling conveyor for an operator to process. To ensure the print system can print onto any samples you intend to run samples would need to be provided prior to the order. For the network access this will be to a hot folder that files get dropped into that we can access. Support and access would be needed by Shutterfly's IT department. File writing will be provided to mark which products were rejected. Only fully readable codes can be marked as rejected so missing or unreadable codes won't be able to be recorded in the datafile. This quote assumes the lookup column for the data file is sorted. The datafile format will need to be reviewed and approved at the time of order acceptance. Optional items: Printing System (estimated) to print onto the top surface of the carrier product. Further review is required to verify print quality and data requirements.
Notes: Shutterfly WO 2022079 10/14 - shipping today. Issue with controler. 10/12: First system shipped to Shakopee, MN 10/6: Done in EE. Hopefully firing it up today. 9/29: 1st unit shipped to Shakopee. 9/22: In production. DPI here today qualifying the printers. 9/15: In production 9/8: DPI coming week of 9/19. 9/1: DPI printers arrived today. DPI planning to come in to install printers week of 9/19. Goal to build systems by them. 8/25: Just picked feeders. 8/18: No change. Schedule DPI for the wk of 9/12 for systems 2 & 3 8/11: No Change -DPI coming in the week of 8/22 8/4: No change 7/28: No change 7/21: No Change 7/14: No change 6/30: Everything on order 6/23: Two mechanical parts missing. EE on order. 6/16: Electrical issues and long lead time. (Beckhoff) 6/9: Final release yesterday, processing. 6/2: notes from call with Shutterfly. only one unique version of product to read. CSV file will be used. component code to read assigned by UHG. those information will be in the CSV. unique customer information will be on the booklet. 3 codes in the CSV will be passed on to PLC. match 3 numbers for 3 products. component job number will be same for whole job to verify version. 2 column of CSV will be static, 3rd column will be variable. 6/2: Final release to procurement today. Will kick off as soon as we can. 5/26: In engineering. Working on some parts in procurement. 5/19: Kicked off feeders yesterday. 5/12: In Engineering. Making good progress. 5/5: Released VTCs. Meeting today on guarding (next phase) 4/28: Engineering working on it. Mark working through VTC. Trying to order VTC while engineering finishes the rest. 4/21: In ME. Working on it. Releasing VTC portion 4/14: In engineering
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	58886	9279700		ACCUTIPPING REPEAT W/ENCODER	Set Complete	4 Integration and Testing 2 Standard Production Build	6 hrs	2	$287.95	$4,026.00			1
Edit	58888	9279901		SPEED COMPENSATION SOFTWARE	Set Complete	4 Integration and Testing 2 Standard Production Build	6 hrs	2		$3,849.00			1
Edit	58891	8701501		NORDSON GLUE SPECTRA 30 KIT	Set Complete		0 hrs	2	$2,919.75	$6,110.00			0
Edit	58895			KEYENCE SR-751 2D READER	Set Complete		0 hrs	6		$2,695.00	0.00	$16,170.00
Edit	58896	9279400		ACCUTIPPING W/ENCODER	Set Complete	16 Integration and Testing	16 hrs	4	$289.08	$6,380.00			2
Edit	58903			UV PRINT SYSTEM WITH UV LED DRYER	Set Complete		0 hrs	2		$80,000.00
Edit	58905			UV DRYER INTERLOCK TO VTC BASE	Set Complete		0 hrs	2		$895.00
Edit	58906			PLC WITH HMI PRODUCT INSPECTION AND TRACKING SYSTEM	Set Complete		0 hrs	2		$39,995.00
Edit	58907			DATA FILE LOOK UP AND PRINT COMMAND SOFTWARE	Set Complete		0 hrs	2		$6,255.00
Edit	58908			SAFETY CONTROLLER CAT3 5 OUT	Set Complete	0 Electrical Technician	0 hrs	2		$5,107.00	0.00	$10,214.00
Edit	58909			POWER DISTRIBUTION	Set Complete		0 hrs	2		$1,595.00
Edit	58910			SYSTEM INTEGRATION SETUP AND TESTING	Set Complete		0 hrs	2		$33,595.00	0.00	$67,190.00
Edit	58911			NETWORK ACCESS PLC TO A HOT FOLDER	Set Complete		0 hrs	2		$4,325.00
Edit	58912			FILE WRITING FOR TRACKABLE REJECTS	Set Complete		0 hrs	2		$5,455.00
Edit	58913	9290500		FEEDER DCC IP STANDARD SPARE PARTS KIT	Set Complete	2 Pre-Production	2 hrs	2	$174.48	$1,348.00			8
Edit	58916			SYSTEM ONE SCHEDULE	Set Complete		0 hrs	1		$19,495.00	0.00	$19,495.00
Edit	59886	9776082		2022079 & 80 SHUTTERFLY	Set Complete	440 Standard Production Build	440 hrs	2	$117,531.60	$264,603.00	0.00	$529,206.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Start Date	Resource(s) Assigned	Assignment	History
Edit	Mechanical Eng.	156	156	154	2	9635	4/12/2022	Jacob Schroeder	Sequential
Edit	Electrical Eng.	704	704	138.5	565.5	9636
Edit	Software Eng.	0	0	0	0	9637
Edit	Integration	254	238	0	238	9638				Updated quoted hours to include default machine hours: (238==>254 hrs)-MFT\PennyMiller
Edit	Machine Shop	0	0	0	0	9639
Edit	Management	0	0	0	0	9640
Edit	Production	320	320	-71.5	391.5	9641
Edit	EE Technician	102	98	3	95	9642				Updated quoted hours to include default machine hours: (98==>102 hrs)-MFT\PennyMiller

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	6100	BECKHOFF AUTOMATION - 1.5GHZ 2 CORE 2GB RAM WIN 10 EMB CNTRL, TC3 PLC RUNTIME, TC3 PLC-HMI, POWER SUPPLY	42003	yes	($6,910.06)
Edit	6114	BECKHOFF AUTOMATION - 12" CONTROL PANEL DVI/USB	42018	yes	($2,478.52)
Edit	6123	DIGITAL PRINT, INC. - 4.25" PRINT HEAD, 6" LED UV LAMP, START UP KIT, INSTL, TRAIN & TRAVEL, FREIGHT & CRATE	42054	yes	($110,472.00)
Edit	6134	AIR POWER PRODUCTS LIMITED - PRESSURE VAC RELIEF VALVE, INLINE FILTER/SIL, BLOWER3/60/220-275/THERM SW, BROKERAGE CHARGE	42178	yes	($8,237.34)
Edit	6191	KEYENCE CORP OF AMERICA - COMPACT 2D CODE READER, CONTROL CBL	42409	yes	($5,313.33)
Edit	6194	BINDER-USA - M12-X M TO RJ45 PUR CBL	42410	yes	($259.20)
Edit	6202	BECKHOFF AUTOMATION - DVI CABLE CONN KIT	42437	yes	($83.24)
Edit	6210	POWER/MATION DIVISION INC - IND MOTOR 200W 30:1 3 PH, AIR FREIGHT	42481	yes	($974.80)
Edit	6219	BARCODES INC. - ZEBRA CORD BARCODE SCANNER, MOTOROLA SYMBAOL CBL	42556	yes	($729.46)
Edit	6221	AUTOMATION DIRECT - PB ENCL,	42557	yes	($31.00)
Edit	6222	DIGI-KEY CORPORATION - D SUB HSG 9 POS, D SUB SCREW MLE, RCPT FMALE 6 POS SCREW, ETHERNET SW,	42564	yes	($430.56)
Edit	6225	POWER/MATION DIVISION INC - ECLIPSE 24 X 24 X 8 ENCL,	42567	yes	($740.50)
Edit	6228	FACTORYMATION - CIR BRKR C CURVE 10A, CIR BRKR D CURVE 15, CIR BRKR D CURVE 20A, DC SW PWR SUPPLY,	42575	yes	($448.68)
Edit	6230	RADWELL INTERNATIONAL, INC. - FUJI AUX ALARM NEW,	42590	yes	($22.40)
Edit	6232	VAN METER, INC. - ICOTEK KVT 50-2 GREY PK5	42591	yes	($156.00)
Edit	6234	HALLOCK COMPANY, INC. - WAGO 2010 RED 3 POS, END COVER FOR WAGO 2010,	42597	yes	($92.32)
Edit	6243	POWER/MATION DIVISION INC - 3 POLE 60A RAT AT 600VAC UL98, PSTL HDL 6X65MM RED/YEL, PISTOL SHAFT 210MM, CIRCUIT BREAKER, CURVE K, 50 AMP, 240VAC, 24" X 24" X 8", GRACEPORT 5A FUSE CAT5E 110V, PIPE AL 300MM 1/2 NPT MALE, BRKT U S	42629	yes	($495.33)
Edit	6317	BECKHOFF AUTOMATION - DOWNLOAD WIN CE OP SYS, IMAGE UPDATE, NO CHARGE, ENG TIME FOR REBUILD HRS,	43090	yes	($1,308.00)
Edit	6342	HALLOCK COMPANY, INC. - MCB 3P D30 480Y/277V 10KA	43290		($138.60)
Edit	6356	TECHNIFOLD USA, INC. - SPINE & HINGE CREASER, DRIVE WHEELS FOR MBO 30MM	43344	yes	($5,654.00)
Edit	6358	RADWELL INTERNATIONAL, INC. - ENG PREFERRED PROD,	43359	yes	($78.00)
Edit	6370	NORDSON CORPORATION - FLEXIBLE TUBING KIT,	43372	yes	($501.12)
Edit	6383	INFINITE ELECTRONICS INTERNATIONAL, INC. - USB CABLE TYPE A-B, .75M,	43496	yes	($23.18)
Edit	6385	AUTOMATION DIRECT - FUJI MMS 28-40A 55MM FRAME	43515		($203.00)
Edit	6389	AUTOMATION DIRECT - FUJI MMS 28-40A FRAME, FUJI ROT HANDLE	43559	yes	($278.00)
Edit	6406	AUTOMATION DIRECT - EATON MINI BRK 10A 2 POLE	43645		($49.00)
Edit	6408	MIDWEST CRATING - 216"L X 46"W ID, 96" X 52"W ID	43648	yes	($845.00)
Edit	6416	INFINITE ELECTRONICS INTERNATIONAL, INC. - CAT 5E PATCH CBL RJ45/RJ45	43701	yes	($13.19)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**