2022055 Edgewater Manufacturing

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Edgewater Manufacturing 2022055.xlsm Workorders Folder

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Project Scope: The proposed system consists of an MFT Automation collating and bagging system to collate a bag of hardware as well as an instruction card and place them into a labeled bag (labeled by an MFT Automation Impresso Labeling machine) on an Autobag 500 bagging machine at a rate of up to 40 per minute. Edgewater Manufacturing will return their existing Autobag 500 machine on mobile cart along with their existing bucketed conveyor to MFT Automation to be integrated as a part of collating and bagging system. The Autobag machine is equipped with a large open funnel that allows the bagger to receive a bag of hardware from an existing Edgewater supplied bucketed conveyor as well as a leaflet from a MFT Automation MFT 250 IP3 FXED Friction Feeder system. Bags will be unwound on the Autobag machine. An MFT Automation Impresso Labeling Machine will be mounted onto a Low Toe Stand on Rollers over the web of unwound bags traveling below. A roll of labels (up to 20" in diameter) is loaded on the unwind, which gently unwinds the roll of labels with to stage them to be applied. The labeler is equipped with a brushless servo motor and with computer control to supervise the labels as they travel through the labeling machine. The labels will exit the peel plate and will be applied onto the unwound bags on the Autobag machine that are traveling below. The Impresso will be signaled to apply a label onto the bag by a Color/Contrast Sensor detecting the blue header on the bag. Next an MFT Automation 250 IP3 FXED Friction Feeder will be mounted over the Autobag 500 machine on an extruded aluminum frame (supplied by MFT Automation). The feeder will gently separate your products from a inclined stack and will transfer them onto the 375mm (14.86") long flexible discharge of the feeder. The flexible discharge is equipped with segments that are angle adjustable with respect to one another to allow the angle of the discharge to be set vertically to best transfer the cards from the feeder into the bag. A Pneumatic Shaker Assembly will be mounted onto the rear support assembly of the feeder to reduce friction between the products as they are fed and to assist with product flow. Using a Standard Interface Cable Assembly, the system PLC controller will signal the feeder to feed a card into the large open funnel on the bagging machine, the feeder in turn will send back a cycle complete signal to the PLC Controller. A Static Reduction Bar will be mounted over the discharge of the feeder to reduce static on the cards as they are transferred from the feeder into the open funnel of the bagging machine. The feeder will be configured with a remote keypad assembly to allow the controls of the feeder to be positioned in a ideal location for the operator. An MFT Automation PLC system controller will be utilized to manage the system that includes the following: 1. The PLC will communicate with the Impresso Labeling machine. If the labeler runs empty or has a fault, the system will be signaled to stop.(Stop on Error). 2. The PLC will signal the feeder to feed a leaflet into the open funnel of the bagging machine and will receive back a Cycle Complete Signal from the feeder once complete. (stop on error). 3. The PLC will signal the bucketed conveyor to move forward one bucket position to transfer a bag of hardware and a grommet into the open funnel on the bagging machine (stop on error). 4. Once both items are in the labeled bag, the PLC will signal the bagging machine to seal the bag and release the filled bag onto a customer supplied and integrated shingling conveyor below. Once complete, the PLC will repeat the process. MFT Automation's Engineering team will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. This proposal assumes that the customer will install and integrate the completed system at their facility. MFT Automation can provide installation and integration services as an option at our standard rates. Options Available: Other options include an additional Remote Keypad Assembly (for your existing system), a Spare Parts Kit, a Low Product Detect Sensor Assembly, and Standard Feeder installation.
Notes: Edgewater Manufacturing WO 2022055 3/16 - In shipping. Waiting for prior to ship payment which was mailed on Monday 2/23: Integration shooting pre FAT video end of day tomorrow. 2/16: Waiting for feedback from the customer. 2/9: Running mock FAT. Should have video today or tomorrow. 2/2: Samples in transit. Mark has tracking number. - Scheduled to arrive 2/6 (Mike) 1/26: Shipping samples today per customer. Lorenzo sending labels. Dan from Edgewater sending remaining items. 1/19: No change. Shot a video. Waiting for samples. Most likely won't get until end of January. Customer coming out for FAT. May accept a video if a good video is done. 1/12: System is running. On Hold at this point. waiting for information from Sales on how to proceed. waiting for labels, then need to make video for FAT. Mark N. is tracking down samples of bagged parts, labels, and cards. Labels are rotated 90 degrees from pictures. is that ok? 1/5: Electrical Engineering working on PLC programming. Starting to mount components 12/8: In Integration. Waiting on a conveyor from Edgewater. Should be on its way. 12/1: Bagger came in. In Integration as of yesterday. 11/17: Jumping in production queue to EE can do their part. Customer sending bagger from production so need to determine when we need that. Mike will let customer to send bagger now. 11/10: No change. All electrical on order 11/3: Asked to send everything the first week of December. Will remind them when closer. 10/27: No change. Parts due by 11/25. Want their stuff the first week of Dec. 10/20: No Change - Sales to request machines for first week of December. 10/14: No change 10/6: No change 9/29: Parts on order 9/22: Quoting parts 9/15: Needs order review 9/8: ME checking detailing 9/1: In ME. Dylan detailing. 8/25: Hoping to be done in engineering by end of next week. 8/18: Dylan detailing. 8/11: In detailing. 8/4: Received signed layout drawing. Engineering has to detail. Then will kick off. 7/28: Still waiting on signed layout. 7/21: waiting on signoff of layout to complete engineering 7/14: No change. Mid next week guess for completion in ME. 7/7: No change 6/30: In engineering. 6/23: Waiting in queue. Planning on Jacob working on it. 6/16: No change 6/9: In ME queue. 6/2: Need to kick off to ME soon. 5/26: No change 5/19: No change 5/12: No change 5/5: Behind Ricoh, Alcon, Inopak, Shutterfly, etc. 4/28: Received balance of down payment yesterday. Needs to be kicked off to engineering. Lead time is approx. 6 months. 4/21: Waiting for remainder of the down payment. 4/14: Submitted to engineering the 3D drawings. Have samples. Waiting for them to cut the check. 4/7: Claim they are sending down payment 4/20 3/31: On hold. 3/24: Payment status keeps getting pushed out. Lorenzo stopping out tomorrow to get clarification. Possibly pushing out to May? Need more information including 3D drawings. 3/17: Waiting for down payment still. Possible change? 3/14: Per Norman in accounting, do not have a paydate on down payment. He said I could follow up next week. Let him know we need the down payment to move the project forward. 3/10: Waiting for money 3/3: Waiting for down payment. Heavy engineering.
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Start Date	Resource(s) Assigned	Assignment	History
Edit	Mechanical Eng.	100	100	93.25	6.75	9411	4/5/2022	Jacob Schroeder	Sequential
Edit	Electrical Eng.	120	120	-105.25	225.25	9412
Edit	Software Eng.	0	0	0	0	9413
Edit	Integration	113	113	14.25	98.75	9414
Edit	Machine Shop	0	0	0	0	9415
Edit	Management	0	0	0	0	9416
Edit	Production	49	49	-25.75	74.75	9417		Penny Miller	Sequential	65hrs total for build,check outs & QA time (49 hrs)-MFT\PennyMiller Should be 71 total hrs. (49 hrs)-MFT\PennyMiller
Edit	EE Technician	44	44	30.5	13.5	9418

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**