2021233 Inopak

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Inopak 2021233.xlsm Workorders Folder

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Project Scope: The revised proposed system consists of a Multifeeder Technology Industrial Performance feeding and labeling (Print and Apply) system to feed and label Tyvek Pouches (with PET Bottom) at a rate of up to 40 per minute in a class 8 clean room (as per GS Pouch Label Print and Apply URS). This proposal includes a PLC and a Keyence Bar Code Reader system. A Multifeeder MFT 350 IP3 Industrial Performance Friction Feeder will gently separate your Tyvek Pouches (with PET Bottom) products from a vertical stack of the in feed hopper of the feeder. As the products are fed, they will be transported individually onto the 900mm (35.64") long open top vacuum discharge of the feeder. A Vacuum Track Assembly consisting of a vacuum chamber and feed belt with holes will be used to allow the feeder to best grip the products as they are fed. A Pneumatic Shaker will be mounted onto the rear support assembly of the feeder to reduce friction between the products as they are fed and to assist with product flow. A Static Reduction Bar will be mounted over the discharge of the feeder to reduce static on the products as they travel on the discharge of the feeder. A vacuum pump is included with the system. The customer will plumb the exhaust of the vacuum outside of the clean room. An APL 2000-290 Automatic Product Loader (2000mm x 290mm)is included to allow for an optimum stack height in the in feed magazine of the feeder and for increased in feed magazine capacity. A Multifeeder PA 150 Print and Apply Labeling machine will be positioned in line with respect to flow over the discharge of the feeder to print and apply a label onto the Tyvek pouches as they travel on the discharge of the feeder with a tamp applicator. The Print and Apply Labeling machine will be equipped with a S86-ex Sato print engine with 305 DPI Print Engine. The operator can load a label file via thumb drive into the labeling machine or label data can be transmitted via Ethernet. A Keyence scanner will be utilized to verify the bar code. The Allen Bradley PLC will receive product information from the PRISYM system via serial in the form of a string of characters. The Moxa is an ethernet to serial converter. The string of characters will include the following: A. Material Work Order number B. Lot number C. Product Code D. This information matches the 2D code bar code on the product. The system will scan the 2D Bar Code and will confirm that the bar code matches the file. The system will scan the 2D Bar Code and will confirm that the bar code matches the file. If a "No Read" or "Bad Read" occurs the system will be signed to stop and will declare a fault. The labeled products will be transferred into a Catch Tray with Magnetic Side Guides where they can be stacked and accumulated (in batches of up to 250). A Photo Optic Start Sensor Assembly will be mounted in the tray to signal the feeding and labeling system to replenish the tray once a stack is removed. The feeder and Labeler will be mounted onto an integrated Heavy Duty Stand on Rollers with castors for height adjustment and mobility. System guarding over the pinch points in the in feed magazine of the feeder is included as well as perimeter guarding around the labeling system with locking guard doors. A Factory acceptance test is included as a part of this proposal. System is capable of a 95% efficiency based on the following: 1) Equipment is run in conjunction with the applicable maintenance and operating manual, by trained operators with good quality product. 2) Equipment must be installed by Multifeeder factory trained installation at standard rates and conditions. 3) Performance issues must be raised within 60 days of installation and Multifeeder must have 30 days to resolve issues if they are determined to be issues with the equipment. 4) Factory acceptance test with same representative samples as will be run on site must be performed prior to shipping. Please note the following exceptions to URS Specifications: 1. FABRICATION MATERIALS exceptions: 1.1. Product Contact Parts 1.1.1. Stainless Steel (passivated) Exceptions: The feeder proposed is made from durable carbon composite material. The Print and Apply Labeler proposed contains clear and black anodized aluminum. The electrical cabinet for the Print and Apply Labeler is powder coated steel. The Heavy Duty Stand proposed is powder coated steel and clear anodized aluminum. 1.1.2. Delrin Plastic (white is preferred) 1.1.3. Urethane 1.1.4. Other materials must be pre-approved by TMC Test Section 1.2. Non-Product Contact Parts 1.2.1. Stainless Steel (passivated) Exceptions: The feeder proposed is made from durable carbon composite material. The Print and Apply Labeler proposed contains clear and black anodized aluminum. The electrical cabinet for the Print and Apply Labeler is powder coated steel. The Automatic Product Loader and Heavy Duty Stand proposed is powder coated steel and clear anodized aluminum. 1.2.2. Delrin Plastic 1.2.3. Urethane 1.2.4. Silicone rubber - Exceptions: The dust boots for the shafts are standard rubber 1.2.5. Aluminum (hard coated anodized) 13. DOCUMENTATION REQUIREMENTS (Provided a mutual NDA is signed between Multifeeder (MFT) and Terumo Medical Corporation (TMC).) 13.3.2. SolidWorks models of all custom assemblies and components will not be provided by MFT. Multifeeder will provide.pdf exploded views of all custom assemblies with reference to part numbers and descriptions. These are typical drawings from which Terumo Medical can order parts. 13.3.3. Assembly and detail drawings for all custom components in .dwg or .dxf will be not be provided by MFT. Multifeeder will provide.pdf exploded views of all custom assemblies with reference to part numbers and descriptions. These are typical drawings from which Terumo Medical can order parts. 13.3.4. Assembly and detail drawings in .pdf format will not be provided in a single file. No detail (design drawings) will be provided for off the shelf items. Multifeeder will provide.pdf exploded views of all sub-assemblies with reference to part numbers and descriptions. These are typical drawings from which Terumo Medical can order parts. 13.4. Electrical Wiring Diagrams (digital). Electrical wiring diagrams of PLC wiring and power distribution will be provided by MFT. No design drawings will be provided of standard commercial components. 13.4.5. Configuration files for any programmable/configurable device (PLC, HMI & Scanner). Multifeeder will provide electrical drawings (of custom design only) and configuration files (as purchased in proposal # 33070-R4) for editing will be provided by MFT. 13.5. Drawing Manual (.pdf) will be provided by MFT. 13.5.1. 3-ring binder(s) with a max of 3” D-rings. Exception. Not needed. 13.5.2. Contents list in Excel format that includes drawing #, # of sheets, drawing title, date created, current revision, and date revised. Multifeeder will provide a summary of all the documentation that is provided. 13.5.3. Print of all assembly and detail drawings sized to legible print (fold as needed) and arranged in an organized and searchable manner. Exception. Not able to provide. Not needed. Multifeeder's Engineering team will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to confirm system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. This proposal assumes that the customer will purchase installation and training from Multifeeder on a separate purchase order. As per redline discussion the follow changes: 1. Startup assistance at your location can be purchased, plus travel and living expenses that are billed at actual cost (no administrative fee as per your request). 2. Any re-quoting, changes to schedule, additional charges or cancellation must be agreed to in writing by Customer. Options available: As an option, Multifeeder can provide IQ/OQ Non-Executable documents.
Notes: Inopak WO 2021223 5/18: Red-line review and some remaining questions (Ed and Penny) 3/30: Customer on site for FAT. Should wrap up today and move to QA. 3/23: Scheduled to come in for FAT next Tuesday. 3/16: In Integration. Just sent out video. Then Mark will send to customer. Additional samples are on their way for in person FAT. (samples arrived) 3/2: Trevor working through PLC. Estimated completion sometime next week. Then Integration will start as well. March 16 - video and FAT readiness video. Hopefully schedule video a few weeks after that. 2/23: Still waiting on EE. A few weeks out still. Looking at week of April 10 for video. 2/16: Still waiting on EE to do programming. EE should be ready to start in about a week. Pre-readiness video estimating 4 weeks. 2/9: Integration will be as far as it can go today. Will need PLC completed to finish final validation. A few weeks out from having that done. 1/26: Integration modified frame. Electrical beginning to mount and wire print and apply. 1/19: Frame came in this morning. Print and Apply plate issue resolved. Hoping to have out of production next Thursday depending upon parts. EE need 2-3 weeks. FAT ready by end of Feb? 1/12: Frame due tomorrow. EE waiting for frame. waiting for Print and Apply plate (NCM...2nd time) 1/5: Frame on order. Rejected print and apply front plate a second time. 12/8: Customer wants to expedite. Waiting for them to get back to us with some data. 12/1: No change. 11/17: No change on parts. Pushing into 2023. 11/10: Talked with Mike at Pack Expo. Rejected FAT document and said have to go off ours. 11/3: Told customer we need to go off what we quoted and not their FAT document. 10/27: Have issues to work through on FAT document. Doesn't line up with our quote. Mark N. reached out to Inopak, waiting for response. 10/20: No Change on parts. customer asking for an FAT, pushing back as it does not have all the exceptions we called out in quote. 10/14: No change 10/6: No change 9/29: No change 9/22: No change 9/15: No change 9/8: No change 9/1: No change 8/25: No change. Parts coming early December. 8/18: Mike and Mark had call with customer yesterday. Customer potentially willing to pay expedite if we want to look into possibilities. 8/11: Everything on order. 8/4: One more part to order. 7/28: Quoting parts. Waiting on Mark for some confirmations. A-B PLC ETA: 9/15 7/21: processing and quoting parts. Need signoff on new rates and samples. Waiting on Mark Nordling to get signoff on new rates and samples based on the changes mid stride. Kevin creating FAT document (needs rates and additional details still) 7/14 Sample table has been confirmed by customer. Work order has been updated. 7/14: Project Top Level Dwg: 9776069 7/7: Received layout approval. 6/30: Still waiting on layout. Customer had questions he asked this morning. -Layout Approved 6/23: Layout was released a week ago. (6/16). Waiting for sign off. Mark will follow up. 6/16: Should be almost done in ME. Need to send out layout. Waiting for a few answers from vendors. 6/9: Getting back on it in ME today 6/2: Live in ME. Trying to work out label issues. They don't want to reverse the winding of the labels. 5/26: No change 5/19: No change 5/12: No change 5/5: After Shutterfly 4/28: Due out of engineering in 2 weeks. 4/21: On hold in engineering. 4/14: Conference call today to go through questions with signal interface with EE. 4/7: Should be done on Monday in ME. EE trying to get answers still. 3/31: Still need a few questions answered from ME. 3/24: Questions on products from ME. Need to know what sensors to use. 3/17: EE design review Friday. EE has questions still 3/10: Waiting on answer on interlocks. EE has questions, will call a meeting. 3/3: In ME. Jacob working on it. 2/24: Still in ME. EE has questions. Need to call a meeting. 2/17: Still in ME. Hoping to release early next week. 2/10: Still in ME. 2/3: On hold in Engineering for changes. 1/27: Jacob working on it in ME. EE has a list of questions. May need another meeting. (internal and a few external) 1/20: Workorder review. 1/14: Samples requested, none received 1/13: Down payment arrive 1/17 1/6: Waiting for money 12/30: Waiting for down payment
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	56198	4291800		VACUUM CHAMBER 30 MM	Set Complete		0 hrs	1	$95.69	$978.00			8
Edit	56199	4650110		L28 VACUUM SUPPLY COMPLEX	Set Complete		0 hrs	1	$484.31	$2,327.00			5
Edit	56200	4650160		PRODUCT SUPPORT PNEUMATIC SHAKER	Set Complete	1 Integration and Testing	1 hrs	1	$265.31	$697.00			4
Edit	56204			UPGRADE TO SATO S86-EX PRINT ENGINE WITH 305 DPI PRINT HEAD	Set Complete		0 hrs	1		$695.00
Edit	56206			KEYENCE SR-2000 READER KIT DCC FEEDER	Set Complete		0 hrs	1		$9,543.00
Edit	56207			STOP ON ERROR PA LABELER TO FEEDER	Set Complete		0 hrs	1		$397.00
Edit	56208			SUPPORT BRACKET FOR LABELER	Set Complete		0 hrs	1		$784.00
Edit	56211	7031200		SINGLE 220V QUADPLEX ASSY	Set Complete	1 Standard Production Build	1 hrs	1	$141.61	$471.00			2
Edit	56215	7034150		I/O BOARD KIT GEN3	Set Complete	2 Standard Production Build	2 hrs	1	$168.46	$2,242.00			1
Edit	56216			MAIN POWER SWITCH ASSEMBLY	Set Complete		0 hrs	1		$497.00
Edit	56217			ALLEN BRADLEY SYSTEM PLC CONTROLLER	Set Complete		0 hrs	1		$34,483.00
Edit	56220			UPGRADE TO FDA BELTS	Set Complete		0 hrs	1		$1,000.00
Edit	56223			SOURCE CODE FOR PLC	Set Complete		0 hrs	1		$11,500.00
Edit	56224			UPS FOR PRINTER AND PLC	Set Complete		0 hrs	1		$495.00
Edit	56225			GRACEPORT ON PLC PANEL	Set Complete		0 hrs	1		$395.00
Edit	56226			LOW PRESSURE SENSOR	Set Complete		0 hrs	1		$150.00
Edit	56227			ADDITIONAL DOCUMENTATION AS PER URS	Set Complete		0 hrs	1		$5,800.00
Edit	56228			SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$31,648.00
Edit	60690	9776069		2021233 INOPAK	Set Complete		0 hrs	1	$41,508.11	$82,788.00	0.00	$82,788.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	88	88	59.25	28.75	9043
Edit	Electrical Eng.	200	200	-211.5	411.5	9044
Edit	Software Eng.	0	0	0	0	9045
Edit	Integration	85	85	-311.75	396.75	9046
Edit	Machine Shop	0	0	0	0	9047
Edit	Management	0	0	0	0	9048
Edit	Production	134	134	67.5	66.5	9049
Edit	EE Technician	68	68	-155.75	223.75	9050

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	5992	VAN METER, INC. - AB COMPACT PLC, TERM BLK FOR PLC, 2 CH COMPACT RS232 SERIAL, SPR CAGE TERM BLK, 8 CH SAFETY INPUT TERM, 8 CH SAFETY OUTPUT TERM, 16 CH SINK INPUT TERM, 16 CH OUTPUT TERM, END CAP, PANELVIEW 5310 7" TO	41416	yes	($5,841.37)
Edit	6130	DIGI-KEY CORPORATION - SIGNAL TRANS M4L-2-6	42163	yes	($170.54)
Edit	6143	ALLIED ELECTRONICS, INC. - MOXA NPORT 5110,	42253	yes	($152.81)
Edit	6237	DIGI-KEY CORPORATION - SERIAL CABLE, UPS	42608	yes	($159.04)
Edit	6236	ALLIED ELECTRONICS, INC. - MOXA DK35A,	42609	yes	($5.15)
Edit	6238	AUTOMATION DIRECT - FUJI ELECTRIC ALARM/AUXILARY CONTACT, STRIDE ETHERNET SWITCH 8 PORT	42610		($223.00)
Edit	6240	FACTORYMATION - FMX MINI CIRCUIT BREAKER 15A D, FMX MINI CIRCUIT BREAKER 8A C, ENCLOSURE (200 X 200 X 120MM),	42625	yes	($110.35)
Edit	6242	POWER/MATION DIVISION INC - 24" X 24" X 8", GRACEPORT 5A FUSE CAT5E 110V,	42629	yes	($592.12)
Edit	6260	IFM EFECTOR, INC. - PRESSURE SENSOR 0-145 PSI 1/4" NPT	42667		($172.80)
Edit	6287	KEYENCE CORP OF AMERICA - AUTOFOUCUS 1D & 2D CODE READER, CONTROL CABLE 10M	42802		($3,550.00)
Edit	6288	BINDER-USA - M12-X CABLE TO RJ45,	42805	yes	($58.25)
Edit	6335	FACTORYMATION - MERSON DISCONNECT 40A W/ENCL	43238		($79.43)
Edit	6452	BINDER-USA - RJ45 TO M12D-4 M,	43979	yes	($35.65)
Edit	6539	EBAY.COM - UNITRONICS 3.5 PLC TOUCHSCREEN, TAX	44479		($348.97)
Edit	6553	GRAINGER - CBL & HOSE CARRIER 1" X 3" W X 48"	44569		($103.04)
Edit	6566	ALLIED ELECTRONICS, INC. - ENCLOSURE 10X8X6 EJ1086	44680		($141.35)
Edit	6647	MIDWEST CRATING - 184"L X 54"W X 84"H ID	45222		($648.00)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**