2021232 Tru Earth

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Project Scope: The proposed system consists of a Multifeeder Technology Industrial tipping and folding system to feed, tip, and fold products at a rate of up to 400 detergent sheets per minute. This proposal is for an initial system with the assumption of a second build once layout is approved. This proposal is contingent upon a test of samples and a confirmation of project details. The Multifeeder MFT 250 IP3 XED Industrial Performance Friction Feeder will gently separate your detergent sheets from an inclined stack and will transport them onto the 375mm (14.76") long discharge individually. A Pneumatic Shaker will be mounted onto the rear support assembly of the feeder to assist with product flow and to reduce friction between the products as they are fed. The sheets will be fed one at a time into an ADT 350 Automatic Drop table where the will be stacked and accumulated. An Automatic Product Loader will be mounted upstream from the feeder to increase loading capacity and run-time between Lots. The feeder drop table combination will be signaled to release a completed stack before signaling the Envelope feeder to index to the next position. Once the batch is complete, the envelope feeder will feed one at a time with consistent repeat onto a Multifeeder Feeder Technology VTC 4000-550 Vacuum Conveyer (4000mm x 550mm). As the products travel on the conveyor they will be folded left to right and or right to left by a folding plow assembly before a bump turn will rotate 90 degrees. Next a Nordson Hot Melt Glue system will be used to apply glue to the envelope before a buckle fold assembly seals the envelope around the detergent sheets. The completed products will be transferred onto a Multifeeder supplied Shingling Conveyor SC 2000-350 (2000mm x 350mm) Perpendicular to flow. A sensor on the entry to the shingling conveyor will cause it to run forward when products land on the shingling conveyor. A sensor on the end of the shingling conveyor will cause the envelope feeder to pause feeding when the shingling conveyor is full. Options available: Other options include a Spare Parts Kit, a Low Product Sensor Assembly, and Standard Feeder installation.
Notes: Tru Earth WO 2021232 (see WO 2021222 for updates) 5/18: Dylan working on 30% complete 12/8: Making good progress in Integration. Shooting to ship 12/16. 12/1: A few weeks behind 1st. Goal to have Roy take pictures. 10/20: tidying up VTC, finishing production, move to integration 10/21 9/29: Picking now 1/6: initial layout complete. 12/30: Gabe will start in ME. 12/21 - Received signed quote for second system. Will be engineering, ordering and building the systems concurrently, different ship to addresses. 12/9: Waiting in queue for engineering. 12/2: Waiting for money. 11/23: Received signed proposal, waiting on billing information 11/24: Created WO, submitted Layout Drawing request to ME.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	56155	8320000		HIGH PERFORMANCE PACKAGE	Set Complete	2 Standard Production Build	2 hrs	2		$2,640.00			0
Edit	56158	7176000		CBL 12/26 AWG M12 M 3M ASSY	Set Complete	1 Standard Production Build	1 hrs	1	$24.88	$224.00			7
Edit	56165			STOP ON ERROR FROM DETERGENT SHEET FEEDERS TO ENVELOPE FEEDER	Set Complete		0 hrs	1		$595.00
Edit	56176	8701501		NORDSON GLUE SPECTRA 30 KIT	Set Complete		0 hrs	1	$2,919.75	$6,110.00			0
Edit	56181			E-STOP PB DUAL NC 22MM	Set Complete	0 Electrical Technician	0 hrs	5		$459.00	0.00	$2,295.00
Edit	56182			SAFETY CONTROLLER CAT3 5 OUT	Set Complete	0 Electrical Technician	0 hrs	1		$5,107.00	0.00	$5,107.00
Edit	56184			INTEGRATION, TESTING, VALIDATION AT MFT	Set Complete		0 hrs	1		$21,575.00
Edit	56185	9290712		TRU EARTH SPARE PARTS KIT	Set Complete		0 hrs	1	$1,831.84	$7,550.00	0.00	$7,550.00	0
Edit	59020	9776075		2021222 - TRU EARTH	Set Complete	56 Electrical Engineering 208 Standard Production Build 120 Mechanical Engineering 271 Electrical Technician 260 Integration and Testing	915 hrs	1	$113,445.90	$223,096.00	0.00	$223,096.00	0
Edit	62754			PRINTER MOUNTING, UNDER DISCHARGE	Set Complete		0 hrs	1		$3,305.00	0.00	$3,305.00
Edit	62755			LOT CODE PRINT SYSTEM	Set Complete		0 hrs	1		$23,754.00	0.00	$23,754.00
Edit	62756			INTEGRATION, TESTING, VALIDATION AT MFT OF LOT PRINTING	Set Complete		0 hrs	1		$6,000.00	0.00	$6,000.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Start Date	Resource(s) Assigned	Assignment
Edit	Mechanical Eng.	100	100	-105.5	205.5	9051	12/29/2021	Gabe Dreisbach	Sequential
Edit	Electrical Eng.	30	30	12.5	17.5	9052
Edit	Software Eng.	50	50	50	0	9053
Edit	Integration	80	80	28	52	9054
Edit	Machine Shop	130	130	130	0	9055
Edit	Management	0	0	0	0	9056
Edit	Production	207	207	5	202	9057
Edit	EE Technician	21	21	-80	101	9058

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	5972	ROTALEC USA - DUAL AXIS STEPPER, NE 23 MOTOR W/EN, CONNECTOR, 24VDC 10A PWR SUPPLY	41261	yes	($3,900.92)
Edit	6002	AIR POWER PRODUCTS LIMITED - BLOWER 3/60.230/460V C/W THERM SW, BROKER CUSTOMS	41530	yes	($2,521.00)
Edit	6041	NEWARK ELECTRONICS - HBL2621 L6-30P	41625	yes	($57.64)
Edit	6085	AUTOMATION DIRECT - EATON MINI CIRCUIT BREAKER	41884	yes	($70.00)
Edit	6093	DIGI-KEY CORPORATION - CBL 9-18MM 3/4 NPT POLY, D SUB HSG 26 POS, LOCKNUT 3/4 NPT, RECEPT F 6P NIC SCREW,	41908	yes	($118.55)
Edit	6090	INFINITE ELECTRONICS INTERNATIONAL, INC. - HD15 MALE/FEMALE 25FT	41909	yes	($91.65)
Edit	6424	INFINITE ELECTRONICS INTERNATIONAL, INC. - MOLDED HD26MF 2.5 FT, HD15 MALE / FEMALE, 25.0 FT	43780	yes	($338.32)
Edit	6446	SHOWMECABLES.COM - C14 TO DUAL C13 SPLITTER CORD4FT	43944	yes	($12.99)
Edit	6487	MIDWEST CRATING - 218"L X 46"W X 58"H ID, 130"L X 74"W X 76"H ID, 138"L X 68"W X 70"H ID	44204	yes	($1,778.00)
Edit	6513	MCMASTER-CARR - UHMW 1/8 THK X 1/2W X 5FT	44268	yes	($40.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**