2021222 Tru Earth

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Tru Earth 2021222.xlsm Workorders Folder

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Project Scope: The proposed system consists of a Multifeeder Technology Industrial tipping and folding system to feed, tip, and fold products at a rate of up to 400 detergent sheets per minute. This proposal is for an initial system with the assumption of a second build once layout is approved. This proposal is contingent upon a test of samples and a confirmation of project details. The Multifeeder MFT 250 IP3 XED Industrial Performance Friction Feeder will gently separate your detergent sheets from an inclined stack and will transport them onto the 375mm (14.76") long discharge individually. A Pneumatic Shaker will be mounted onto the rear support assembly of the feeder to assist with product flow and to reduce friction between the products as they are fed. The sheets will be fed one at a time into an ADT 350 Automatic Drop table where the will be stacked and accumulated. An Automatic Product Loader will be mounted upstream from the feeder to increase loading capacity and run-time between Lots. The feeder drop table combination will be signaled to release a completed stack before signaling the Envelope feeder to index to the next position. Once the batch is complete, the envelope feeder will feed one at a time with consistent repeat onto a Multifeeder Feeder Technology VTC 4000-550 Vacuum Conveyer (4000mm x 550mm). As the products travel on the conveyor they will be folded left to right and or right to left by a folding plow assembly before a bump turn will rotate 90 degrees. Next a Nordson Hot Melt Glue system will be used to apply glue to the envelope before a buckle fold assembly seals the envelope around the detergent sheets. The completed products will be transferred onto a Multifeeder supplied Shingling Conveyor SC 2000-350 (2000mm x 350mm) Perpendicular to flow. A sensor on the entry to the shingling conveyor will cause it to run forward when products land on the shingling conveyor. A sensor on the end of the shingling conveyor will cause the envelope feeder to pause feeding when the shingling conveyor is full. Options available: Other options include a Spare Parts Kit, a Low Product Sensor Assembly, and Standard Feeder installation.
Notes: Tru Earth WO 2021222 5/18: redline Dylan working on 30% 12/8: Shipped 12/1: Think a video will be done before lunch. QA has been started. 11/17: Moving along. Short production simulation run yesterday. Reliability issues on buckle fold. Trying to increase speed. Will get running at quoting speed. 11/10: All gluer problems solved. Still hoping to ship tomorrow but most likely early next week. Crates arriving Monday. 11/3: Making progress. Had to swap out gluer from second system. 10/27: Steve working on it in Integration. Hoping to run system today. 10/20: in integration, waiting for EE to finish wiring, expected 10/24 for EE. need to identify primary and secondary installers 10/14: In Integration. Steve making good progress. Waiting for EE. next in queue. Will be video FAT. 10/6: Steve working on it. 9/29: In Integration in queue. 9/22: samples can in. In Integration. 9/15: In Integration. Requested more testing products. 9/15: Requesting samples for FAT today. 35% payment is due 2 weeks prior to shipment. Once we have a committable Estimated Ship Date, we need to invoice for that. 9/8: Waiting on space and labor in integration 9/1: Going to Integration today. 8/25: In production. Only thing left to build is VTC. Hoping to finish by end of next week. 8/18: In production. All parts are here. Just have to finish VTC. Hope to have to Integration late next week. 8/11: 2 APLs done. Feeders built. 8/4: In production. 7/28: In middle of picking 7/21: No change. have timing belt version in stock as option for drive belts. should use timing belts. 7/14: No change. Behind Shutterfly. 7/7: No change. No update on belts 6/30: Pushed out drive belts for VTC another month. 6/23: No change 6/16: No change 6/9: No change 6/2: No change 5/26: No change 5/19: No change 5/12: No change. 5/5: Everything is on order. 4/28: Quoting parts 4/21: A lot of stuff on order. Still more needs to be ordered 4/14 :Processing in procurement 4/7: In ME. Making structure changes. 3/31: Finished in engineering. Sent top level to Peter. Need to kick off. 3/30: top level drawing 9776075-02 3/24: In ME. Starting to detail 3/17: Gabe finishing design this week and then should be able to kick off to procurement. Do a design review first (this week) 3/10: Waiting for feedback on guarding. Main components may change. 3/3: In engineering. Waiting for information on guarding. Received upgrade for printers. 3/2: Received order for printer upgrades to each system. 2/24: Need to schedule another review meeting. Waiting on answer on guarding. 2/17: Back in engineering today. 2/10: On hold. Have a call on Monday. 2/3: On hold in Engineering, working with customer on path forward. 1/27: On hold in engineering. Will be adding a print set up. 1/20: Hunter sent quote for change order. On hold until we hear back. 1/13: Gabe working on it. Follow up call this afternoon. Likely change order to add a printer. 1/6:Gabe is working on updated layout per Hunter. 12/30: Gabe is starting in ME. Should have samples shortly. 12/9: Waiting in queue for engineering. 12/2: Waiting for money. 11/23: Received signed proposal, waiting on billing information 11/24: Created WO, submitted Layout Drawing request to ME.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	55648	8320000		HIGH PERFORMANCE PACKAGE	Set Complete	2 Standard Production Build	2 hrs	2		$2,640.00			0
Edit	55651	7176000		CBL 12/26 AWG M12 M 3M ASSY	Set Complete	1 Standard Production Build	1 hrs	1	$24.88	$224.00			7
Edit	55658			STOP ON ERROR FROM DETERGENT SHEET FEEDERS TO ENVELOPE FEEDER	Set Complete		0 hrs	1		$595.00
Edit	55669	8701501		NORDSON GLUE SPECTRA 30 KIT	Set Complete		0 hrs	1	$2,919.75	$6,110.00			0
Edit	55674			E-STOP PB DUAL NC 22MM	Set Complete	0 Electrical Technician	0 hrs	5		$459.00	0.00	$2,295.00
Edit	55675			SAFETY CONTROLLER CAT3 5 OUT	Set Complete	0 Electrical Technician	0 hrs	1		$5,107.00	0.00	$5,107.00
Edit	55677			INTEGRATION, TESTING, VALIDATION AT MFT	Set Complete		0 hrs	1		$21,575.00
Edit	55678	9290712		TRU EARTH SPARE PARTS KIT	Set Complete		0 hrs	1	$1,831.84	$7,550.00	0.00	$7,550.00	0
Edit	58979	9776075		2021222 - TRU EARTH	Set Complete	56 Electrical Engineering 208 Standard Production Build 120 Mechanical Engineering 271 Electrical Technician 260 Integration and Testing	915 hrs	1	$113,445.90	$223,096.00	0.00	$223,096.00	0
Edit	62757			PRINTER MOUTING, UNDER DISCHARGE	Set Complete		0 hrs	1		$3,305.00	0.00	$3,305.00
Edit	62758			LOT CODE PRINT SYSTEM	Set Complete		0 hrs	1		$23,754.00	0.00	$23,754.00
Edit	62759			INTEGRATION, TESTING, VALIDATION AT MFT OF LOT PRINTING	Set Complete		0 hrs	1		$6,000.00	0.00	$6,000.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	100	100	-16.25	116.25	8963
Edit	Electrical Eng.	30	30	-26	56	8964
Edit	Software Eng.	0	0	0	0	8965
Edit	Integration	190	190	-437.25	627.25	8966
Edit	Machine Shop	0	0	0	0	8967
Edit	Management	0	0	0	0	8968
Edit	Production	227	227	19.5	207.5	8969
Edit	EE Technician	71	71	-200	271	8970

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	5971	ROTALEC USA - DUAL AXIS STEPPER, NE 23 MOTOR W/EN, CONNECTOR, 24VDC 10A PWR SUPPLY	41261	yes	($3,900.92)
Edit	6001	AIR POWER PRODUCTS LIMITED - BLOWER 3/60.230/460V C/W THERM SW, BROKER CUSTOMS	41530	yes	($2,521.00)
Edit	6040	NEWARK ELECTRONICS - HBL2621 L6-30P	41625	yes	($57.64)
Edit	6084	AUTOMATION DIRECT - EATON MINI CIRCUIT BREAKER	41884	yes	($70.00)
Edit	6092	DIGI-KEY CORPORATION - CBL 9-18MM 3/4 NPT POLY, D SUB HSG 26 POS, LOCKNUT 3/4 NPT, RECEPT F 6P NIC SCREW,	41908	yes	($118.55)
Edit	6089	INFINITE ELECTRONICS INTERNATIONAL, INC. - HD15 MALE/FEMALE 25FT	41909	yes	($91.65)
Edit	6425	INFINITE ELECTRONICS INTERNATIONAL, INC. - HD15 MALE / FEMALE, 25.0 FT	43780	yes	($144.76)
Edit	6445	SHOWMECABLES.COM - C14 TO DUAL C13 SPLITTER CORD4FT	43944	yes	($12.99)
Edit	6454	MIDWEST CRATING - 218"L X 46"W X 58"H ID, 138"L X 68"W X 70"H ID, 4" X 4" X 12'	44000		($1,321.00)
Edit	6480	AUTOMATION DIRECT - EATON MINI CIRCUIT BRKR,	44147	yes	($35.00)
Edit	6490	DIGI-KEY CORPORATION - P005-010 TRIPP LITE CORD 14AWG IEC 320-C14-C13 10'	44208		($105.60)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**