2021191 Bell-Mark

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Bell-Mark Coding and Printing Solutions 2021191.xlsm Workorders Folder

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Project Scope: This is a replacement of the original system. Vacuum conveyor on original system seems to create stitching issue that was not uncovered at factory acceptance due to customer not attending. in addition, customer has yet to supply production worthy samples. new system is intended to allow 750 with yokes to spread product smooth onto vacuum conveyor and vacuum conveyor is intended to have enough vacuum to hold product flat to the extent possible based on flatness of product supplied. 9-22-2021 PMN This revised proposed system consists of a Multifeeder Technology feeding and transport system to present envelopes to be printed by a customer supplied and integrated print system at a rate of up to 150 per minute. This revised proposal includes the following: 1. Adds the samples received and updates the feeding rate per minute to the sample table 2. Adds tool free change parts 3. Updates the vacuum conveyor belt width to 25.86" wide. 4. Allows you to apply the down payment previously made on PO 34125 (as per proposal # 31552-R4) to this revised proposal. A Multifeeder Technology MFT 750 IP3 Friction Feeder will gently separate your carton blanks from an inclined stack and will transfer them onto the 375mm (14.76") long discharge of the feeder. Two Heavy Duty Rear Support Assemblies will be used to support the stack from the back as the products are fed. A Pneumatic Shaker will be mounted onto the Rear Support Assembly of the feeder to assist with product flow. The products will be transferred onto a Multifeeder Technology Vacuum Conveyor (25.86" wide and 6 ft. long) configured with a 25.86" wide Silicon vacuum belt (center justified) consistent repeat. Left and Right Funnel Guides will be used to register the products side to side as they are transferred from the feeder onto the vacuum conveyor. The conveyor will be constructed with six rows of a 0.12" diameter vacuum hole pattern, each row approximately 1.0" from center point of conveyor width and on approximate 1.0" leads. The vacuum section will be 6.00" from the drive end and 6.00" from the idler end of the conveyor. The conveyor will have 5 separate vacuum chambers. Each chamber can be opened and closed as required for part size being conveyed. 4 chambers will supply a single row of vacuum holes, and 1 chamber will supple two rows. Five barbed vacuum port with bleeder valves will be mounted to both sides of the conveyor on the same side as the drive shaft. Vacuum Assembly, includes 4.5 HP regenerative blower (240/480V,60HZ,3PH) and manifold system consisting of relief valve, muffler, 10’ vacuum hose per port, in-line filter and necessary connecting hardware. All 2" plumbing. For 5 conveyor vacuum ports. Engineering to reference sales drawing. The sheets will be fed into the pinch point of a Conveyor Wheel Assembly to allow for a positive transfer from the feeder onto the vacuum conveyor. The conveyor will be equipped with welded frame to allow you to mount your Bell-Mark Print system over the top of the conveyor. Tool Free Change over parts are added to include the following: 1. Side Guides that are cut to fit over the top of the feed belts so they can be moved side to side over the feed belts. 2. Quick Lock Handles added to the Product Support Rods so they can be moved quickly and easily. 3. Two Heavy Duty Support Plates to best support the poly mailer samples (10" x 13" and 19" x 24") as they are fed. The feeder will be equipped with Card Line software consisting of an encoder with wheel mounted on your base machine to monitor the speed of the base machine. As the speed of the base machine changes, the computer timing compensation package will vary the speed and timing of the feeder to ensure that the envelopes are placed with consistent repeat regardless of the speed of the base machine. The system will have the ability to resume the count after a fault occurs. The operator will set the batch count on the Multifeeder system. If a fault occurs during the batch, (example double, product jam, or no product) the feeder will be signaled to stop and the transport will continue to run one half or full rotation to complete the printing of the sheets already on the transport and then will be signaled to stop. The operator will remove the bad product, and then will press "resume" and the feeder system will continue the count. The feeder will each be equipped with an input output board to allow the print system to signal the feeder and conveyor to stop if the print is not ready. The feeder is equipped with a local e-stop button for the feeder and four e-stop positioned on all four corners of the vacuum conveyor. Bell-Mark will be responsible to add Static Control, guarding, and safety control for the system. Next a customer supplied and integrated Bell-Mark InteliJet HD system will be straddle mounted over the conveyor to print on the sheets. A customer supplied and integrated LED Dryer will be used to cure the ink. A second set of conveyor wheels will be utilized to help transfer the product from the conveyor into the Catch Tray Pan with Magnetic Side Guides where they will be stacked and accumulated for operator removal. Multifeeder's Engineering team will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. Options Available: Other options include a Spare Parts Kit, a Low Product Sensor Assembly, and standard feeder installation.
Notes: Bell Mark (Air Mailers) WO 2021191 8/18: Shipped yesterday. 8/11: Marketing video will be done today. Crating and shipping next week new notes 6/9: No change 6/2: No change 5/26: No change 5/19: No change 5/12: No change 5/5: No changes 4/28: No change 4/21: No updates from James. 4/14: James did testing yesterday. Needs more follow up still 4/7: In holding pattern. James trying to get customer to commit. Requoted new line. 3/31: FAT going on now 3/24: Scheduled to come in next week. 3/17: FAT test on March 29. 3/9: FAT tentatively scheduled for 3/29, waiting for confirmation. Steve remaking guides that customer lost or threw away. 3/3: Trying to qualify printer and conveyor currently 2/24: On site FAT in early to mid-March. Old system came back. coming next week to install printer 2/16: Bell-Mark sending old system and print heads back to us. Hoping for FAT on new system on 3/7. we have adamantly pushed back on product quality. Need to sort sensor to stop conveyor if product is higher than printer. 2/10: End customer destroyed print heads. Don't think Air Mailers will pay to repair. Project may be dead. 2/3: Waiting to see if Airmailer will pay for print heads. If they do not the project is dead. 1/27: Still short parts. 1/20: In production. Missing one part 1/13: In production. Waiting on parts. 1/6: Building VTC, waiting on parts for feeder. Mike E and Hunter measuring samples and testing samples that have had a weight on them for several days. 12/30: In prodution 12/9: On hold until mid-January. FAT in Feb. 12/2: Received product on 11/24 and doing testing on it. Potential for FAT early February if all is good with product. 11/18: On hold until Air Mailers supplies us with good products. 11/11: Check in with Peter. 11/4: Making updates. Need updates on printer mount. 10/28: Trying to get one part on order 10/21: Everything but 1 part on order. Bell-Mark hopes to be in touch with us next week with feedback on mounting. 10/14: Processed VTC and quoting parts. Got electrical release and processed and quoting. 10/7: Step file provided last week. 9/30: Waiting for STEP file from Bell Mark 9/23.: WO released to procurement this morning. Previous notes below: Bell Mark WO 2020128 2/4: In shipping. 1/28: FAT scheduled for 1pm today. Ship tomorrow or more likely Monday if everything goes well. 1/21: Steve and Tuan working on it in Integration. Dorner reducer showed up 1/18. 1/14: Dorner missed send gear reducer. Should arrive to use 1/21. FAT rescheduled to 1/27. 1/7: Everything pulled now. Pushing for FAT 1/18 12/17: No update 12/10: No update 12/3: No updates. Waiting its turn 11/19: Working on ordering parts - 1 part left to order 11/12: Released to procurement and ordering parts 11/10 Revised purchase order received that include Tool Free Change Over parts for $ 1,497.00. 11/5: In procurement. 10/29: Redlines being corrected. Should be able to release early next week. 10/22: All in agreement on how to approach conveyor. Hoping ready to release to procurement next week. Clay needs to talk with Ed. 10/15: Received Dorner Step File, Ed emailed to get the file corrected. 10/8: Waiting to receive STEP file from Dorner on file conveyor design. Once we have it we can release to procurement. Should receive 10/12. 10/1: Place order with Dorner. Waiting for model. 9/24: Joel working on it in ME. Need model from Dorner. Received layout approval from customer. 9/17: Need STP file of new design with mounting from Bell-Mark. Need Layout approval. 9/10: Working on updated layout drawing. Should have done today. Will send STEP file to Bell Mark. Mark sent an updated proposal. 8/27: Waiting for layout drawing from ME. Estimates to be done Wednesday of next week. 8/20: Finish design of frame tomorrow. 8/14: Had a call with Bell-Mark this morning. Project needs to be requoted for VTC frame for feeder and conveyor to mount to. Mark N will work on the requote. 8/6: Kicked off yesterday. Received upgrade PO. ME working on details to put a layout drawing together. 7/30: Mark talked to customer this morning. In process of deciding if they will add or keep current order. On hold until they decide. 7/23: Being requoted in sales with a Dorner conveyor for the provided wider sample. 7/16: Customer may want customer reconfigured. Waiting for more info. They are sending 24 x 24 sample. Should arrive tomorrow. 7/9: Got revised PO. Need to reschedule a kick off meeting. Planning early next week. 7/8 revised purchase order received as per proposal # 31552-01. Work order revised to reflect changes. 7/2: Had a call with Bell-Mark on Monday. The project needs to be requoted to something more similar to past Teleflex project. Mark N working to requote for Bell-Mark. Will cancel this order and start another with approval of new order. 6/25: New order. Needs to be processed.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	54353	9249601		BELL-MARK VTC 2000 750 SINGLE BELT	Set Complete	4 Electrical Engineering 20 Electrical Technician 104 Integration and Testing 32 Mechanical Engineering 152 Standard Production Build	312 hrs	1	$56,197.95	$136,948.00	0.00	$136,948.00	0
Edit	54356			TOOL FREE CHANGE OVER PARTS	Set Complete		0 hrs	1		$1,497.00	0.00	$1,497.00
Edit	54360			STOP ON ERROR FOR FEEDER	Set Complete		0 hrs	1		$295.00	0.00	$295.00
Edit	54363			SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$2,487.00	0.00	$2,487.00

+ denotes that software settings are available for this piece of equipment.

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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	60	60	-4.5	64.5	9187
Edit	Electrical Eng.	8	8	8	0	9188
Edit	Software Eng.	10	10	10	0	9189
Edit	Integration	7	7	-49	56	9190
Edit	Machine Shop	70	70	70	0	9191
Edit	Management	0	0	0	0	9192
Edit	Production	14	14	-140.25	154.25	9193
Edit	EE Technician	4	4	-15.75	19.75	9194

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	5745	MCMASTER-CARR - STR 3/8 NPT X 5/8 TUBE, ELBOW 3/8 NPT X 5/8 TUBE,	40179	yes	($447.84)
Edit	5755	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	40228	yes	($20.00)
Edit	5767	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", MASK/PLUG ALL THREADED HOLES	40297	yes	($85.00)
Edit	5784	ECO FINISHING COMPANY - HARD ANODIZE TYPE III .001", MASK/PLUG HOLES	40430	yes	($60.00)
Edit	5786	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	40431	yes	($25.00)
Edit	5789	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000"	40432	yes	($25.00)
Edit	5812	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	40534	yes	($20.00)
Edit	6318	MIDWEST CRATING - 192"L X 50"W X 68"H ID	43101		($676.00)


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