2021185 Shiseido USA

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Shiseido USA 2021185.xlsm Workorders Folder

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Project Scope: The proposed system consists of a Multifeeder Technology Industrial tipping and folding system to feed, tip, and fold products at a rate of up to 200 per minute. This proposal has the optional items removed as per your request. A Multifeeder Technology MFT 350 IP3 Friction Feeder will gently separate your Backer Cards (up to 300mm or 11.81" wide) from an inclined stack and will transfer one at time onto the 375mm (14.76") long discharge of the feeder. A Pneumatic Shaker will be mounted onto the rear support assembly of the feeder to assist with product flow. A customer supplied and Multifeeder Integrated Video Jet Ink Print system (1/2" print cartridge) will be mounted over the discharge of the feeder and will print on the cards as they travel on the discharge of the feeder. The printed cards will be transferred into a Multifeeder XLD Driven Discharge Assembly. The discharge assembly will turn over and transfer the cards onto a Multifeeder Feeder Technology VTC 4000-550 Vacuum Conveyer (4000mm x 550mm) with consistent repeat. Left and Right Funnel Side Guides will be used to register the product side to side as they are transferred from the driven discharge onto the conveyor. This feeder will be configured with Accutipping Repeat Controls consisting of an encoder mounted onto the vacuum conveyor to monitor its speed. The computer compensation package of the feeder will vary the speed and timing of the feeder to ensure that the backer cards are placed with consistent repeat regardless of the speed of the conveyor. Next a Nordson Hot Melt Glue system will be used to apply glue to the backer cards. Next two Multifeeder Technology MFT 250 IP3 Friction Feeders will gently separate your sachets (up to 200mm or 7.87" wide) from an inclined stack and will transfer one at time onto the 375mm (14.76") long discharge of the feeder. A Vacuum Track Assembly consisting of a vacuum chamber and a feed belt with holes that travels over the chamber will be utilized to best grip the products as they are fed. A Pneumatic Shaker will be mounted onto the rear support assembly of the feeder to assist with product flow. The feeder will be signaled to feed the sachets into the pinch point of a motor driven pressure roller assembly onto the spot glued surface of the cards by a Photo Optic Start Sensor Assembly. The MFT 250 IP3 Friction Feeder will be configured with Continuous Motion Accutipping Controls consisting of an encoder mounted onto the vacuum conveyor to monitor its speed. The computer compensation package of the feeder will vary the speed and timing of the feeder to ensure that the sachets are placed onto the backer cards accurately regardless of the speed of the base conveyor. An APL 2000-190 Automatic Product Loader (2000mm x 190mm) will be utilized perpendicular to flow to allow for an optimum stack height in the infeed magazine of the feeder and for increase in feed magazine capacity. Looking at the back of the feeder the loader will be positioned to the right. The loader will cover the control panel of the feeder so a Remote Keypad Assembly is included . A customer-supplied and integrated vision camera system with its own encoder-based product tracking will be utilized to inspect the product (both print and tipped product position) prior to folding. The camera will be integrated with a Multifeeder-supplied Reject on Error Gate Assembly (MFT providing mechanics only). As the products travel on the conveyor, they can be folded from right to left by a folding plow assembly. The completed products will be transferred onto a Multifeeder supplied Shingling Conveyor SC 2000-350 (2000mm x 350mm) Perpendicular to flow in batches. Full system Plexiglas guarding with door interlock switches and an air dump valve has been added to the system for safety. Ship to address is: SHISEIDO AMERICAS CORPORATION C/O Stephen Izzi Trucking & Rigging 116 Truman Drive Edison, NJ 08817 The customer is responsible for shipping and crating on a separate purchase order. Multifeeder's Engineering team will create a system drawing for customer approval. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. A Factory Acceptance Test with customer supplied samples (as per the sample table) will be done to verify system performance prior to shipment. This proposal does not include start up assistance at your facility.
Notes: Shiseido WO 2021185 9/29: FAT this week. Working through punch list items. Will shoot video and get video approval. Penny doing QA as we go. Will get receipt from ACH. Truck scheduled to pick up tomorrow. Skid should arrive today. 9/22 Change order purchase order P177416 received. 9/22: Coming next Tuesday for FAT. 9/15: In Integration. 9/8: in-person FAT 9/26-27. 9/1: Got parts from machine shop for additional braces for flip over conveyor. Cody mounting remote keypads this morning. 8/25: Short some e-stops. 8/18: In production. 8/11: Tentative FAT scheduled for 9/19. 8/4: Still waiting for belts. Trying to get flip over to work. In production 7/28: Struggling with belt and getting it to track. Waiting for VTC belts. 7/21: waiting for belts. got a date from Brecoflex. hoping they will ship by end of July and deliver by August 12th??? 7/14: No feedback from Brecoflex. Goes straight to voicemail, no response from email. 7/7: Missing parts. 6/30: Belt came in wrong. New belt coming early July. 6/23: In production. 6/16: Brecoflex belts due to ship 7/5. Ship date got pushed back. Picking job currently. 6/15: MFT to get Brian first draft of FAT document by 6/24. Brian sending samples for FAT. sending new cards as well (1,000 for testing). tentative FAT week of July 25th or August 1st. 6/9: In queue to pick next week 6/2: planning FAT July 11th if possible. Discuss FAT test document on 6/15. 6/2: No change 5/26: No change 5/19: No change 5/12: No change. Got all updated parts on order for VTC. One part out until mid July. 5/5: Waiting for parts 4/28: Belts due 6/10. 4/21: Waiting for belts that are due in June. Feeders are built. Waiting for parts. Shooting for on-site FAT week of July. Will come sooner if ready. 4/14: No change 4/7: No change 3/31: No change 3/24: No change 3/17: Brecoflex delayed another week to mid-June 3/10: No change. Brecoflex pushed date out to June. (ship date of 6/3) 3/3: Feeders in production. Short 250 feeder parts. 2/24: Brecoflex not due until May 20. Moves ship date to June. 2/17: Got word back on pulleys. (6 weeks) Waiting on a quote for the belt that rides on the pulleys. 2/10: Challenges getting Breco Flex on order. Everything else due late March. 2/3: Parts still being ordered, middle of March for parts ordered, actuators April due date. 1/27: Quoting parts. 1/20: Received down payment on upgrade today. Quoting another change order. Scheduled check in with customer a week from tomorrow. 1/18 Additional line items added to the financials as per change order purchase order P173073-00 dated 1/11/22 1/16 revise work order to include change order for additional glue bead inspect. 1/13: Working in procurement 1/6:had kickoff meeting yesterday. ME making changes and structure changes. re-releasing to procurement 1/7. 12/30: Engineering complete. Need review meeting. 12/13: Samples Received 12/9: Gave layout drawing today for approval of design. 12/2: Going back and forth on terms. Bill detailed flip over and Dylan helping detail guarding and the remaining system. 11/18: Had call yesterday. 11/11: Had another project call this week. End of next week estimate for completion in ME. 11/4: Had a meeting yesterday afternoon. Will quote an updated proposal. Engineering working on design work. Need to identify which interlock. 10/28: In ME 10/21: Good call with the customer on Tuesday. Need to follow up with ME on status on progress. 10/14: Kick off to engineering scheduled for Monday
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	54135			INTEGRATION AND TESTING OF CUSTOMER SUPPLIED VIDEO JET INK JET PRINT SYSTEM	Set Complete		0 hrs	1		$1,995.00
Edit	54143			STOP-ON-ERROR PROTOCOL FOR FEEDERS AND GLUE SYSTEM TO VTC	Set Complete		0 hrs	1		$995.00
Edit	54148	8701501		NORDSON GLUE SPECTRA 30 KIT	Set Complete		0 hrs	1	$2,921.44	$6,110.00			0
Edit	54170	8104010		ENCODER SPLITTER DIFF 3 WAY	Set Complete		0 hrs	3	$201.28	$1,131.00	0.00	$3,393.00	3
Edit	54172			MAIN DISCONNECT SWITCH ASSEMBLY	Set Complete		0 hrs	1		$365.00
Edit	54174			SAFETY CONTROLLER CAT3 5 OUT	Set Complete	0 Electrical Technician	0 hrs	1		$5,090.00	0.00	$5,090.00
Edit	54176	8300220		AIR DUMP FESTO PLC W/FTGS	Set Complete		0 hrs	1	$272.69	$1,454.00			0
Edit	54177	7110610		E-STOP PB DUAL NC 22MM	Set Complete	3 Electrical Technician	3 hrs	3	$68.13	$359.00			0
Edit	54178			SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$9,987.00
Edit	56364	7171000		SENS RETRO ML17 0-3.5M ADJ	Set Complete	2 Standard Production Build	2 hrs	2	$36.53	$279.00	0.00	$558.00	8
Edit	56365	9776060		SHISEIDO USA MAIN	Set Complete		0 hrs	1	$148,781.00	$292,906.00	0.00	$292,906.00	0
Edit	56614			ECOBEAD INSPECT	Set Complete		0 hrs	2		$3,777.00	0.00	$7,554.00
Edit	56615			ADDITIONAL INTEGRATION AND TESTING TO IMPLEMENT THE CHANGE	Set Complete		0 hrs	1		$4,987.00	0.00	$4,987.00
Edit	61681	7160200		SENS BGS VT18 PP 20-120MM ADJ	Set Complete	3 Standard Production Build	3 hrs	3	$59.72	$295.00	0.00	$885.00	5
Edit	61682	2022200		APL LOW PRODUCT BRACKET	Set Complete		0 hrs	3	$7.84	$46.00	0.00	$138.00	14
Edit	61683			EXTRUDED ALUMINUM MOUNT (TO MOUNT TO APL)	Set Complete		0 hrs	2		$200.00	0.00	$400.00
Edit	62224			CHANGE ORDER AS PER PROPOSAL # 34984-R1 (12FT GLUE HOSE ASSEMBLY AND PRESSURE ROLLER)	Set Complete		0 hrs	1		$10,673.00	0.00	$10,673.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	180	180	-293	473	8707
Edit	Electrical Eng.	40	40	-95.25	135.25	8708
Edit	Software Eng.	0	0	0	0	8709
Edit	Integration	224	224	-66.5	290.5	8710
Edit	Machine Shop	0	0	0	0	8711
Edit	Management	0	0	0	0	8712
Edit	Production	220	220	-129.25	349.25	8713
Edit	EE Technician	55	55	-144	199	8714

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	5865	FACTORYMATION - DISC NEMA 4/4X/12 40A, ENCL FOR MNT MCB1'S, PIL LIGHT GRN 22MM 24VDC WEG	40706		($101.45)
Edit	5866	VAN METER, INC. - SAFETY DUAL INPUT RELAY	40708		($456.40)
Edit	5880	POWER/MATION DIVISION INC - AIR DUMP FESTO PLC SHUTOFF	40796		($235.52)
Edit	5904	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	40947	yes	($25.00)
Edit	5906	DIGI-KEY CORPORATION - 3/4 NPT 9-18MM POLY, BARRIER BLOCK CONNECTOR 14POS, LOCKNUT NYLON 3/4"BLK,	40948	yes	($41.28)
Edit	5909	FACTORYMATION - FMX ENCL 8 SLOT 200X180X100MM	40980	yes	($23.20)
Edit	5912	AUTOMATION DIRECT - AIR CYL.3/4" BORE 1/2" STROKE DDB ACTING, EATON 15A, 2-POLE, D CURVE, FUJI ELECTRIC ALARM/AUXILARY CONTACT, PUSHBUTTON ENCLOSURE, 2 HOLES,	40982	yes	($162.75)
Edit	5925	BINDER-USA - M8F-5 PUR 5M,	41022	yes	($180.46)
Edit	5930	AIR POWER PRODUCTS LIMITED - BLOWER 3/60/230/460V C/W THERM SW	41069		($2,471.00)
Edit	5936	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", MASK/PLUG HOLES	41085	yes	($36.00)
Edit	5939	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	41088	yes	($20.00)
Edit	5954	FACTORYMATION - DISCONNECT NEMA 3 POLE 60A	41199		($114.55)
Edit	5965	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	41240	yes	($25.00)
Edit	6023	AVTEC FINISHING SYSTEMS INC - ELECTROLESS NICKEL W/ TEFLON IMPREG	41597		($461.06)
Edit	6025	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000"	41600	yes	($20.00)
Edit	6039	NEWARK ELECTRONICS - HBL2621 L6-30P	41625	yes	($57.64)
Edit	6271	MCMASTER-CARR - ACETAL 8MM DIA, 10MM ID, 12MM LG, M3 X 5 SET SCREW CUP,	42693	yes	($33.90)
Edit	6369	NORDSON CORPORATION - ECOBEAD INSPECT	43372	yes	($4,966.00)
Edit	6375	NORDSON CORPORATION - HOSE BLUE 5/16 X 12 FT 240V	43372	yes	($755.28)
Edit	6384	NORDSON CORPORATION - ECOBEAD INSPECT	43508		($2,483.00)
Edit	6388	MIDWEST CRATING - 276"L X 52"W, 102"L X 82"W	43547	yes	($622.00)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**