2021170 Pharmacia & Upjohn co Pfizer

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Pharmacia & Upjohn c o Pfizer 2021170.xlsm Workorders Folder

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Project Scope: Pfizer Project Identification Name: B41 Gelfoam 3 Sided Pouch Print, Seal, and Verification Line Rm 205 The revised proposed system consists of a Multifeeder Technology Industrial Performance flat pouch feeding, printing, and verification system. This proposal assumes that the signals for the two vision systems will be handled independently by a Multifeeder-supplied and integrated Allen-Bradley PLC Controller. A Multifeeder Technology MFT IP3 550 SLD Industrial Performance Friction Feeder will gently separate your pouches from an inclined stack and will transfer them onto the 900mm long extended discharge of the feeder. A Pneumatic Shaker will be mounted onto the rear support assembly of the feeder to reduce friction between the products as they are fed and to assist with product flow. An Index Rear Support Assembly will be used to allow a repeatable set up of the rear support assembly (x, y, and z). Siko Counters will be utilized on the Stripper Wheel and Discharge Belt height adjusts to allow for a repeatable set up. A Static Reduction Bar will be mounted over the discharge of the feeder to reduce static on the products as they travel on the discharge. Next a Multifeeder supplied and integrated Wolke/VideoJet Thermal InkJet 610 Advanced Printer system (with two 12.7mm heads for a total of 25.4mm print) will be mounted over the discharge of the feeder to print variable data/UDI from above as the products travel on the discharge of the feeder. A customer-supplied and Multifeeder-integrated Systech vision system will inspect the commodity code/PPA# (human readable or data matrix if added in future) from below as the product travels on the discharge of the feeder. In addition, a customer-supplied and Multifeeder-integrated Systech vision system will verify the variable data/UDI. A Multifeeder-supplied and integrated Allen-Bradley Controller will be used to manage the Systech vision systems. If a "Bad Read" occurs on the either the top of the bottom scan of the product the system will be signaled to stop and will declare a fault. If a "No Read" occurs on either the top or the bottom scan of the product, the product will be rejected below. Good products will transferred into the pinch point of a Pressure Roller Assembly onto a SC 1000-550 Shingling Conveyor (1000mm x 550mm) where they will be accumulated. The system will stop on “X” consecutive rejects and also have an reject verification fault. The system will be fail-safe in that all items are rejected unless accepted by the vision system. The system will be mounted onto a Heavy Duty Stand on Rollers with non-marring, non-shredding casters with stainless steel housings. This proposal includes guarding of the in feed magazine area of the feeder as well as the discharge section of the feeder. Multifeeder's Engineering team will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to confirm system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. This proposal includes testing the smallest and largest product sizes for a Factory Acceptance Test. Additional sizes can be tested as an option at additional investment.
Notes: Pharmacia & Upjohn c/o Pfizer WO 2021170 3/31: Packing now. Shipping today. 3:23: great FAT, customer very happy. Steve and Bernie put in extra effort to get to the goal line. cleaning up system and working through moving the print with customer to get final approval. putting together documentation requests for BOM, Spare, Manuals. Crate is here. 3:16: Dylan working on spare parts and BOM. Terry from HTSE is here to program camera and print file. Pfizer coming Monday noon for FAT. 3/10: Electrical doing some programming. Printer is here. 3/9: Feeding, batch count, vacuum, shingling conveyor and manual reject all squared away. Greg and Trevor validating the PLC programming, HTSE coming on 3/14. Greg C. wrote simulation program to simulate camera and printer. Mark B. looking for printer (was supposed to ship 2 weeks ago). 3/3: In integration. 2/24: Message from Nick at Videojet. Short a cable but will send everything else. 2/17 - Check in with Videojet to see if we can get printer soon than the end of the month. 2/16: Printer on order, due end of February. Systech tracking number provided today, in route. Feeder being setup and guarding sorted for small and medium products in Integration while waiting for cameras and printer. Need update from Greg C. on PLC and EE work. 2/10: Getting ready to ship cameras to us. Ordered printer this morning (15 days is standard, hoping for sooner) 2/3: Guarding will be updated on receiving largest sample. 1/27: No update 1/20: No update 1/13: In production. Missing parts. 1/6:Top level left to pick. still missing some parts. 12/30: Got feeder pulled 12/9: Building in early Feb. 11/18: Processed. Need to order a few more parts. 95% on order 11/11: Processed in procurement. 11/4: Kick off to procurement scheduled for tomorrow. Layout drawing is approved 10/28: Released from ME. Need kick off. 10/21: Clay to reach out to Pfizer on approval of layout drawing. 10/14: Sent updated layout drawing to customer yesterday. Looking to get feedback or approval. 10/7: Engineering working on updates to layout drawing. 9/30: Still working on part of it in ME. 9/23: Sent over camera related CAD files. Joel working on layout drawing. Hopefully done tomorrow. 9/16: Kick off meeting yesterday. 9/9: Received down payment 9/3. Need to schedule kick off to engineering. 9/2: Received a remittance advice. Hoping money will be in account today. Sent order acknowledgment 8/26: Need payment.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	53535	4300026		SIKO FEEDER ADJ	Set Complete	1 Standard Production Build	1 hrs	1	$267.03	$838.00			5
Edit	53536	4196005		PRODUCT INDEX SPPT CURVE 1/2" TUBE	Set Complete	1 Standard Production Build	1 hrs	1	$133.93	$695.00			10
Edit	53537	4650160		PRODUCT SUPPORT PNEUMATIC SHAKER	Set Complete	1 Integration and Testing	1 hrs	1	$240.90	$697.00			4
Edit	53538	7160100		SENS BGS ML17 PP 50MM FIXED	Set Complete	1 Standard Production Build	1 hrs	1	$36.39	$178.00			9
Edit	53539	7240100		STATIC BAR ASSY IQ EASY 350	Set Complete		0 hrs	1	$965.85	$3,157.00	0.00	$3,157.00	0
Edit	53542			WOLKE INK 610 ADVNACED JET PRINT SYSTEM WITH TWO 12.7MM HEADS FOR A TOTAL OF A 25.4MM PRINT	Set Complete		0 hrs	1		$20,272.50
Edit	53544			INSPECTION WIZARD AND I/O CARD OF CAMERA TO MULTIFEEDER	Set Complete		0 hrs	1		$3,495.00
Edit	53545			INTEGRATION AND TESTING OF CUSTOMER SUPPLIED SYSTECH VISION SYSTEMS	Set Complete		0 hrs	1		$4,997.00
Edit	53547			REJECT ON ERROR CONFIRMATION SENSOR	Set Complete		0 hrs	1		$395.00
Edit	53549			TRACKING COUNTER	Set Complete		0 hrs	1		$995.00
Edit	53550			SAFETY CONTROLLER CAT3 5 OUT	Set Complete	0 Electrical Technician	0 hrs	1		$5,090.00	0.00	$5,090.00
Edit	53551			REMOTE START BUTTON	Set Complete		0 hrs	1		$798.00
Edit	53552			AIR DUMP VALVE(PLE) AND CONTACTORS FOR FEEDER FOR PLD SAFETY SYSTEM	Set Complete		0 hrs	1		$2,625.00
Edit	53556			E-STOP PB DUAL NC 22MM	Set Complete	0 Electrical Technician	0 hrs	1		$359.00	0.00	$359.00
Edit	53557			DUAL 220V QUADPLEX ASSY	Set Complete		0 hrs	1		$819.00	0.00	$819.00
Edit	53562	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1	$167.91	$1,348.00			8
Edit	53563			PLC ALLEN BRADLEY WITH PROGRAMMING, CONTROL BOX, WIRING	Set Complete		0 hrs	1		$33,220.00
Edit	53564			ADDITIONAL SPARES FEED BELTS, STRIPPER WHEELS, AND VACUUM BELTS	Set Complete		0 hrs	1		$4,997.00
Edit	53565			SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$9,987.00
Edit	53566			INSTALLATION, SITE ACCEPTANCE TEST, TRAINING	Set Complete		0 hrs	1		$18,487.00
Edit	55387	9776050		2021170 PHARMA & UPJOHN CO/PFIZER	Set Complete		0 hrs	1	$23,888.65	$78,532.00	0.00	$78,532.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	140	140	83.5	56.5	8579
Edit	Electrical Eng.	160	160	-172	332	8580
Edit	Software Eng.	0	0	0	0	8581
Edit	Integration	175	175	-117	292	8582
Edit	Machine Shop	0	0	0	0	8583
Edit	Management	0	0	0	0	8584
Edit	Production	50	50	-25.75	75.75	8585
Edit	EE Technician	63	63	-96.75	159.75	8586

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	5780	AUTOMATION DIRECT - CONTACTOR 18A 24VDC SC-E 43MM	40419		($75.00)
Edit	5798	VAN METER, INC. - GUARDLOGIX 5380 SAFETY CNTL, PANELVIEW 5310 7",	40457	yes	($5,219.09)
Edit	5802	VAN METER, INC. - COMP5000 SAFETY INPUT MOD, COMP5000 SAFETY OUTPUT MOD, SERIAL INTERFACE MOD, POINT I/O ETHER IP ADPT, 24V DC 8 CHANNEL, 8 CHAN SOURCING OPT MOD, BASE WIEC SPRING	40499		($3,621.65)
Edit	5806	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000"	40526		($100.00)
Edit	5805	VAN METER, INC. - 16 PIN TERM BLK KIT	40528		($173.59)
Edit	5809	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", MASK/PLUG HOLES	40532	yes	($57.00)
Edit	5814	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	40534	yes	($20.00)
Edit	5840	AUTOMATION DIRECT - MINI CIR BRKR 15A, ELECT ALARM CONTACT, ETHERNET SW,	40593	yes	($158.50)
Edit	5841	VAN METER, INC. - NON CONT PLAST SENSOR,	40594	yes	($309.82)
Edit	5843	POWER/MATION DIVISION INC - MULTIPIN SOCKET,	40595	yes	($57.41)
Edit	5859	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", MASK/PLUG HOLES	40695	yes	($42.50)
Edit	5911	VAN METER, INC. - I/O POWER TERM RTB KIT 4&6 PIN SCREW	40981	yes	($30.42)
Edit	5969	VIDEOJET TECHNOLOGIES, INC. - LANGUAGE KIT M610, CONTROLLER M610 ADVANCED, PRINTHEAD BLUE WOLKE M610, PRINT HEAD CBL 3M, HEAD PLATE 2 PRINTHEADS, PHOTOCELL SET K1, I/O CONN 3M 5V + 24V, ALIGN TOOL MULTIHEAD CONF, SHAFT ENCODER TYB	41235		($17,767.35)
Edit	5984	AMAZON.COM - 5" CASTER SS SWIVEL 325 LB	41289		($131.96)
Edit	5998	DIGI-KEY CORPORATION - CBL 8P8C PLUG 16.4'	41464	yes	($49.24)
Edit	6036	IFM EFECTOR, INC. - FIBOR OPTIC DIF SENSOR,	41619	yes	($62.00)
Edit	6058	VAN METER, INC. - NON CONTACT PLAST SENSOR,	41724	yes	($154.91)
Edit	5949	WILLIAMS AUTOMATION - 1734-OB8	none		($360.00)


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