2021162 Bayer Healthcare LLC

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Bayer Healthcare LLC 2021162.xlsm Workorders Folder

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Project Scope: The proposed system consists of a Multifeeder Technology Industrial Performance feeding and labeling (Print and Apply) system to feed and label flat bags at a rate of up to 6 per minute in a clean room (as per Bayer General Machine Specification). A Multifeeder MFT 350 IP3 Stainless Steel Wash Down Friction Feeder will gently separate your products from a vertical stack of the in feed hopper of the feeder. As the products are fed, they will be transported individually onto the 900mm (35.64") long split top discharge of the feeder. A Pneumatic Shaker will be mounted onto the rear support assembly of the feeder to reduce friction between the products as they are fed and to assist with product flow. The MFT 350 IP3 Stainless Steel feeder is equipped with stainless steel cases, hex head fasteners, connectors, a wash down motor, and cables to accommodate your clean room requirement. The Stainless Steel feeder uses case inside of a case design to allow for cleaning with water, steam, chemicals, or a mixture of them. A Multifeeder PA 150 Print and Apply Labeling machine will be positioned in line with respect to flow over the discharge of the feeder to print and apply a label onto the flat bags as they travel on the discharge of the feeder with a tamp applicator. The Print and Apply Labeling machine will be equipped with a S84-ex Sato print engine. An operator can load a label file via thumb drive into the labeling machine. The feeder and Labeler will be mounted onto an integrated Heavy Duty Stand on Rollers with castors for height adjustment and mobility. The system will be signal to feed and label a product by a Photo Optic Start Sensor Assembly. The labeled bags will be transferred into customer supplied tote for further processing. This system includes guarding. Please note the following exceptions to Bayer Specifications: 1. The Print and Apply Labeler proposed contains clear and black anodized aluminum. 2. The electrical cabinet for the Print and Apply Labeler is powder coated steel. 2. The Heavy Duty Stand proposed is powder coated steel and clear anodized aluminum. Multifeeder's Engineering team will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to confirm system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. This proposal assumes that the customer will install the feeding and labeling system at their facility. Multifeeder can provide mounting, integration, and installation services as an option at our standard rates. Options available: As an optional, Multifeeder can provide IQ/OQ Non-Executable documents. The labeled products can also be transferred into an optional Catch Tray with Magnetic Side Guides where they can be stacked and accumulated. A Photo Optic Start Sensor can be mounted in the tray to signal the feeding and labeling system to replenish the tray once a stack is removed. Other options include a Spare Parts Kit, a Low Product Detect Sensor Assembly, and Standard Feeder installation.
Notes: Bayer WO 2021162 8/18: Final FAT video went to customer this morning. Needs to be QA. 8/11: Steve wrapping up a few things, video should be complete today 8/4: Customer wants to come in early next week. Tentative FAT Monday or Tuesday. 7/28: Working in Integration. Video today or tomorrow. Customer wants to come in for FAT. Also have an FAT document they want to go through 7/21: Steve is adding acetyl to feed belt area to fill out guarding. mounting main enclosure today, wiring estop button today. electrical should be complete today. goal to make video and send to customer by end of this week. 7/14: Will run labels. 7/7: In Integration. Mounted sensors on guard doors. Waiting on updated labels. Should get them next week. Mark will follow up with Keith to see if they have shipped. 6/30: Working on it. Waiting for electrical. In queue, working on Ricoh. Waiting on samples. 6/23: In Integration. Mason and Dylan working on it. Production samples ready the week of the 4th. Customer wants to come out for FAT. 6/16: In production. Still waiting on stainless steel control. 6/9: In production. Feeder and labeler are built. Waiting for control box from EE. 6/2: In production. Print and apply as far as it can go until EE does their part. Sato supposed to ship tomorrow. 5/26: Parts at passivation. Hope to be back in next week or the following week. 5/19: No change. Parts are looking really good. 5/12: No change 5/5: No change. 4/28: Parts due 5/16 4/21: No change 4/14: No change 4/7: no change 3/31: No change 3/24: Everything on order 3/17: A few more things to get on order 3/10: Processed and quoting parts 3/3: In procurement 2/24: Working on it in procurement 2/17: Finished in ME. Ready to release. Kick off meeting today. 2/16 Main assembly P/N 9776062-01 2/10 Return the unused samples to you after our testing is complete. Created new print and apply labeler. Can't find clean room cylinder. Modeling should be done today. 2/3: Engineering modifying labeler, project being pushed back. 1/27: Got layout drawing approval by Heath. Done with detailing tomorrow. 1/20: Ben adding additional request. 1/14: Samples requested, none received 1/13: Ben's working on it. Approximately 1/2 way done. 1/6:Ben to start working on 1/7. estimated completion in ME by 1/27. 12/30: In mechanical engineering 12/9: Ben will start after Swiss Pastries. 12/2: In ME. Behind other projects 11/27: Terms Signed 11/18: Kick off to engineering yesterday. Still waiting on cleaned up terms. 11/11: No change. Getting closer on terms agreement. 11/4: No change 10/28: On hold. Working through terms. 10/21: Mike and Peter working through terms with the customer. Good call with customer yesterday. progress being made. 10/14: Received down payment but need to review terms and either send back money or decide next steps. May need to requote. 10/7: Sent revised invoices again (just got on approved vendor list) 9/30: Still no down payment. They say they are working on it. 9/23: Still no down payment. 9/16: Emailed again asking for down payment with no response yet. 9/9: Emailed asking for payment status. No response yet. 9/2: No update. Need payment. 8/26: No change. Need$ 8/19: Waiting for Down Payment 8/12: New as of this morning. Needs to be invoiced
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	53213	7005195		STACKLIGHT TL50 IP3 SS	Set Complete	1 Standard Production Build	1 hrs	1	$124.13	$354.00			2
Edit	53215	4650160		PRODUCT SUPPORT PNEUMATIC SHAKER	Set Complete	1 Integration and Testing	1 hrs	1	$255.46	$697.00			4
Edit	53218			UPGRADE FROM 203DPI TO 600DPI PRINT ENGINE	Set Complete		0 hrs	1		$695.00
Edit	53219	7160000		SENS BGS MLV12 PNP 250MM ADJ	Set Complete	2 Standard Production Build	2 hrs	2	$105.08	$405.00	0.00	$810.00	0
Edit	53223	7031200		SINGLE 220V QUADPLEX ASSY	Set Complete	1 Standard Production Build	1 hrs	1	$148.89	$471.00			2
Edit	53225			SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$1,987.00
Edit	53227			(2 DAY) SHIPPING, CRATING, AND HANDLING	Set Complete		0 hrs	1		$2,360.00
Edit	53228	9290530		SPARE PARTS KIT IP WD FEEDER	Set Complete		0 hrs	1	$99.31	$1,348.00	0.00	$1,348.00	0
Edit	57595	9776062		2021162 BAYER HEALTHCARE LLC	Set Complete		0 hrs	1	$41,397.02	$76,399.00	0.00	$76,399.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Resource(s) Assigned	Assignment
Edit	Mechanical Eng.	76	76	-69.5	145.5	8531	Ben Wislinsky	Sequential
Edit	Electrical Eng.	5	5	-23.5	28.5	8532
Edit	Software Eng.	0	0	0	0	8533
Edit	Integration	65	65	-115.5	180.5	8534
Edit	Machine Shop	0	0	0	0	8535
Edit	Management	0	0	0	0	8536
Edit	Production	53	53	-4	57	8537
Edit	EE Technician	44	44	-41	85	8538

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	5989	DIGI-KEY CORPORATION - BOX 11.8 X 9.8, PANEL 281 X 231MM,	41336	yes	($168.88)
Edit	5991	FACTORYMATION - 200 X200 X 120MM ENCLOSURE,	41407	yes	($42.80)
Edit	6070	ECO FINISHING COMPANY - HARD ANODIZE TYPE III .001" (NON-DYED), MASK/PLUG HOLES	41836	yes	($60.00)
Edit	6071	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", MASK/PLUG HOLES	41837	yes	($36.00)
Edit	6077	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000"	41838	yes	($25.00)
Edit	6109	ECO FINISHING COMPANY - PASSIVATE	42009	yes	($13.34)
Edit	6148	ECO FINISHING COMPANY - PASSIVATE	42258	yes	($20.00)
Edit	6184	ECO FINISHING COMPANY - PASSIVATE	42379		($80.00)
Edit	6185	ECO FINISHING COMPANY - PASSIVATE	42380		($80.00)
Edit	6249	MIDWEST CRATING - 64"L X 58"W X 78"H ID	42641	yes	($421.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**