2021098 Resource

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Resource - One 2021098.xlsm Workorders Folder

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Project Scope: The proposed system consists a collating system with integration into your existing padder. The system will begin with products being counted into batches from the first MFT IP 550XED Industrial Performance Friction Feeder. The first feeder will have an APL 2000-485 for increased loading capacity. The products will then be counted into batches and placed into the ADT 550XLT Automatic Drop Table. Once a start sensor detects a passing lug the stack will be transferred onto a product tray where a lug will remove to ensure it is squared to the back of the lug. An MFT V 550ED Signature Series Friction Feeder will separate and feed your base sheets from a stack. The V 550 will feed a base sheet in the opposite direction of the line under the ADT prior to it dropping the stack of product. The collected batch will continue to travel down the HSC - 2 High Speed Lugged Collator where it will pass beneath the second IP 550 which will feed up to (4) sheets into the second ADT 550XLT Automatic Drop Table which will also be equipped with stack jogger and product tray to ensure an square stack(sheet count will remain static per job). A third IP 550XED will then feed a stop sheet into a product tray to allow for a top sheet squared to the stack. At the end of the lugged collator the collated products will be transfered into your existing Bracket padder using the Product Transfer System. The collating line will be equipped with (3) barcode readers to scan the sheets and ensure that they all match, as well, as verifying that the note sheets barcode match the insert sheet and top sheet barcodes. If a barcode does not match or is not present the system will stop on error. The barcode readers can be enabled and disabled from the system so that if you are running generic product (with no code) on any one feeder they can be turned off.
Notes: Resource One Wo 2021098 11/4: Working on packing. Still need payment. They are working on it. 10/28: Customer here for FAT today. 10/21: FAT punch list complete short of one item for EE that can be done after shipping. Clay to coordinate Zoom and onsite FAT. 10/14: Working on APL slide updates. Have to order more parts that were stolen for OSP. Everything except for one items on punch list is complete. 10/7: Approx. 90% finished with punch list updates. Had a call yesterday with customer on PLC items. Waiting on parts for 80/20 9/23: Making good progress. Jim emailed customer related to sample quality. Status review meeting at 2:30 today. 9/16: Just moved to Integration yesterday. Had kick off meeting this morning. 9/9: In production. 9/2: Pulled and on production floor. Collator complete short of a few minor electrical items. 8/26: Drop table beds should be back today. Job is being picked 8/19: ADT drop table beds were NCM. Should be fixed and back next week. 8/12: Customer has provided padding machine. Working to get samples sent in. They are not happy with lead time on the machine. 8/5: Pick collator parts this week. Everything else on order 7/29: In procurement waiting for parts. 7/8: A few parts to be ordered. 7/1: All processed, working through some discrepancies. Approx. 80% on order. 6/24: Kick off to procurement yesterday. 6/17: Fully release by early next week from engineering. 6/10: Waiting for final release from engineering. Hoping next week. 6/3: Joel is finishing drop tables. Joel finishing last details and hope to release by Tuesday. Not released yet. 5/20: Follow up design review today. Joel is working on it. 5/13: Kicked off to engineering yesterday. 5/6: New order. Waiting for down payment. On Joel's plate.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	51173	8320000		HIGH PERFORMANCE PACKAGE	Set Complete	1 Standard Production Build	1 hrs	1		$2,140.00			0
Edit	51177	9293600		SERIAL CONTROL	Set Complete	8 Integration and Testing 4 Standard Production Build	12 hrs	4	$6.76	$1,760.00			0
Edit	51183	9293400		MULTIPLE PRODUCT DETECT	Set Complete	2 Integration and Testing 1 Standard Production Build	3 hrs	1		$1,760.00			0
Edit	51187			REFURBISHED HSC 2 STANDARD CONFIGURATION	Set Complete		0 hrs	1		$23,175.00
Edit	51188	9279400		ACCUTIPPING W/ENCODER	Set Complete	4 Integration and Testing	4 hrs	1	$270.86	$5,880.00			2
Edit	51190			(3) BARCODE READERS	Set Complete		0 hrs	1		$17,995.00
Edit	51191			SYSTEM CONTROLLER WITH PRODUCT TRACKING	Set Complete		0 hrs	1		$9,995.00
Edit	51192			SYSTEM INTEGRATION, TESTING AND CHECKOUT	Set Complete		0 hrs	1		$46,430.00	0.00	$46,430.00
Edit	51194	8130495		STATIC BAR W/MOUNT HCP 550	Set Complete	3 Standard Production Build	3 hrs	3	$1,068.07	$3,471.00	0.00	$10,413.00	0
Edit	51195			E- STOP MUSHROOM BUTTONS ON COLLATOR TO STOP FEEDERS AND COLLATOR	Set Complete		0 hrs	3		$1,355.00
Edit	51196			LIGHT CURTAINS WITH AUTOMATIC SYSTEM STOP AND AIR DUMP TIED INTO THE LINE	Set Complete		0 hrs	1		$3,995.00
Edit	51197			WIRELESS PLC REMOTE FOR STARTING AND PAUSING THE LINE	Set Complete		0 hrs	1		$1,522.00
Edit	51198			SAFETY CONTROLLER CAT3 5 OUT	Set Complete	0 Electrical Technician	0 hrs	1		$5,090.00	0.00	$5,090.00
Edit	51199			POWER DISTRIBUTION	Set Complete		0 hrs	1		$2,400.00
Edit	51201			2" WIDE LUG UPGRADE	Set Complete		0 hrs	1		$695.00
Edit	51203			OPERATOR KICK RAIL ON BASE FEEDER APL	Set Complete		0 hrs	1		$433.00
Edit	51204			PRODUCT DRAG STRAPS	Set Complete		0 hrs	1		$98.00
Edit	51207	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	4 Standard Production Build	4 hrs	4	$120.89	$439.00			17
Edit	51208			UPGRADE FROM COMPOSITE TO METAL DISCHARGE BRACKETS ED, XED	Set Complete		0 hrs	3		$595.00
Edit	51209			SCALES ON COLLATOR RODS FOR SIDE GUIDES	Set Complete		0 hrs	1		$84.00
Edit	51210			HINGED PLC MOUNT	Set Complete		0 hrs	1		$295.00
Edit	52382	9776038		2021098 RESOURCE ONE	Set Complete		0 hrs	1	$83,492.70	$181,559.00	0.00	$181,559.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	140	140	-222.5	362.5	8019
Edit	Electrical Eng.	120	120	-54.5	174.5	8020
Edit	Software Eng.	0	0	0	0	8021
Edit	Integration	329	329	17.5	311.5	8022
Edit	Machine Shop	0	0	0	0	8023
Edit	Management	0	0	0	0	8024
Edit	Production	178	178	1.75	176.25	8025
Edit	EE Technician	132	132	-5.5	137.5	8026

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	5457	BECKHOFF AUTOMATION - 12" CELERON 1.4GHZ TOUCHSCREEN,	38447	yes	($2,354.50)
Edit	5518	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000"	38822	yes	($33.33)
Edit	5536	BRAAS COMPANY - DL SG2-90-045-OO-E-C SG2, DL SE-SR2 SAFETY 3NC/1NC, DL ST-K4ROT-SG BO METAL, ORDER FEE	38960		($969.21)
Edit	5540	INFINITE ELECTRONICS INTERNATIONAL, INC. - RT ANGLE ADPT, DB9 MALE/FEMALE	39032	yes	($48.90)
Edit	5542	PEPPERL+FUCHS. INC - SLOT SENSOR	39033		($215.00)
Edit	5543	KEYENCE CORP OF AMERICA - 2D CODE READER, CBL SR-751 CONTROL 5M, CBL SR-751 ETHERNET 5M	39034		($4,257.00)
Edit	5544	ALLIED ELECTRONICS, INC. - RY 24VDC TB SPDT 6A, 3-9MM CABLE 1/2" NPT, RELAY SOCKET SY4S-05, ALARM HORN, RELAY MINI 15 AMP, RELAY SOCKET, 1 POLE	39035		($88.48)
Edit	5545	AUTOMATION DIRECT - ETHERNET SWITCH, 22MM PB ENCLOSURE, 2 HOLES, 22MM PB ENCLOSURE, 3 HOLES	39036		($119.25)
Edit	5546	POWER/MATION DIVISION INC - ILLUMINATED 22MM PB, M12 Y ADAPTER	39037		($127.55)
Edit	5547	HALLOCK COMPANY, INC. - FAZ-NA UL489 2P 10A C CURVE	39038		($35.20)
Edit	5548	MCMASTER-CARR - CUSTOM 22MM SWITCH LABEL - COLOR: BLK - QTY 10	39048	yes	($81.00)
Edit	5550	DIGI-KEY CORPORATION - CONN D-SUB HOUSING	39058	yes	($6.99)
Edit	5562	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", EXPEDITE SERVICE, MASK/PLUG HOLES	39074	yes	($50.00)
Edit	5568	MASTER ELECTRONICS - AC Y CABLE	39104		($46.23)
Edit	5571	GRAINGER - WIRELESS PB,	39127	yes	($188.14)
Edit	5610	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000"	39510	yes	($12.50)
Edit	5618	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	39512	yes	($30.00)
Edit	5659	ALLIED ELECTRONICS, INC. - THREAD ADPTER 1/2 M TO 1/2 F,	39788	yes	($10.27)
Edit	5662	MCMASTER-CARR - 304 SST 1/2 M X 1/4 F,	39805	yes	($0.89)
Edit	5664	AIR ENGINEERING & SUPPLY - 1/2" NPT 3/2NC 2.79CV	39818		($157.96)
Edit	5666	MCMASTER-CARR - 304 SST 1/2 MALE X 1/4 F,	39820	yes	($17.72)
Edit	5670	AUTOMATION DIRECT - WIRE DUCT 3" X 4" H	39843		($234.00)
Edit	5676	BINDER-USA - M12 M CONN	39869		($24.78)
Edit	5677	INFINITE ELECTRONICS INTERNATIONAL, INC. - LOW PROF R/A ADAPYTER	39870		($33.84)
Edit	5684	MIDWEST CRATING - 205"L X 48"W X 78"H ID, 144"L X 48"W X 78"H ID, 64"L X 54"W	39919	yes	($1,405.00)
Edit	5706	MCMASTER-CARR - CUSTOM SW LBL BLK	39940	yes	($40.50)
Edit	5707	POWER/MATION DIVISION INC - ILL 22MM PB,	39950	yes	($35.40)
Edit	5708	AUTOMATION DIRECT - 22MM PB ENCL 3 HOLE	39965		($12.50)
Edit	5710	JOHN HENRY FOSTER/MN - 15 SER DUAL ROLLER WHEEL BRKT,	39996	yes	($554.40)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**