2020221 Carlson Print Group

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Project Scope: The proposed system consists of (2) MFT IP 350XED HCP Industrial Performance Friction Feeder to separate and feed your sheets from a stack in the in feed hopper of the feeder. The first feeder will use the Accutipping Repeat Controller with encoder to place the first products onto the conveyor in a slight shingled fashion. The next feeder will use the start sensor to trigger off those base sheets and also place the products in a slight shingled fashion onto the top of the first set of sheets. Two of your existing feeders will be used to each place one sheet onto the top of the stack. The collated stack will then transfer into the driven discharge which will insert the products into the ADT. Once the ADT detects a passing base product the stack will transfer and signal the driven discharge to insert another batch. The ADT will be equipped with a stack jogger to jog the products. Just before the stack is dropped it will be pinned with static to hold the stack together. The larger counts of 5 up to 10 will be broken up between the two feeders. Kick off meeting discussion: 18" x 126" QC Conveyor with 4 feeders (2 existing downstream, 2 new upstream) straddle mounted over the conveyor with equal spacing between all feeder. The conveyor will provide collated stacks of products to the DD one at a time to feeder the Drop Table The feeders will run in Advanced count and will feed while the conveyor is stopped. The first feeder will be triggered by a mark on the belt at a predetermined spacing. Feeders 2-4 would be triggered by the existing product on the belt. The Driven Discharge will run in Advanced Count. The conveyor will run in Accutipping Repeat using a MFT Servomotor and MB Control Box. The star dropper/ADT cycling will be controlled by the DD. We will use a start sensor to detect the passing base product and trigger the drop of a ready stack. Location of Static Pin device will need to be determined in Integration/During Install.
Notes: Carlson Print Group W.O. 2020221 5/27: Product quality bad. 4/22: Ben went out yesterday. 4/8: Matt and Bernie going out tomorrow. 4/1 - Matt and Clay need to go back out. Probably end of next week. 3/25: Good solution. Tested on drop table. Matt and Ryan are there right now. 3/18: Matt and Clay were on site on Tuesday. Have to fabricate something for conveyor and will go back out next week 3/4: FAT successful yesterday. Minor punch list. Almost done if not already. To QA today. Courier it on Monday. Installation possibly end of next week. 2/25: In Integration. Trying to overcome curled product. Chance for FAT tomorrow if all goes well today. Otherwise FAT early next week. Want static pinner. 2/18: Making good progress. Hope to do some decent running by tomorrow. 2/11: Conveyor arrived yesterday. Being mounted to framework. Updated feeders that they sent back. 2/4: Pulled. Production started. 1/28: Waiting for parts. Customer not happy with delay. 1/21: No change. Waiting for parts to arrive. 1/14: No Change 1/7: Everything on order. 12/17: Working on this in procurement. 12/10: Ready for release from Engineering tomorrow. 12/3: Had a meeting today. 11/19: Joel started a couple days ago. Jim, Joel and Jacob went onsite 11/12: Joel and Jim will be going to facility. 11/5: Kicked off on Tuesday. 10/29: Just received down payment. 2021 shipment.
Work Done: 4/9/21 Matt and myself installed new parts and Matt did some training. 6hrs onsite 2hrs travel Matt and Bernie 4/12/21 Follow up 1.5hrs Bernie

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	47747	9776015		2020221 CARLSON	Set Complete	0 Integration and Testing	0 hrs	1	$40,638.14	$113,318.00	0.00	$113,318.00	0
Edit	47748	8320000		HIGH PERFORMANCE PACKAGE	Set Complete	2 Standard Production Build	2 hrs	2		$2,140.00			0
Edit	47749	9279700		ACCUTIPPING REPEAT W/ENCODER	Set Complete	2 Integration and Testing 1 Standard Production Build	3 hrs	1	$263.06	$3,526.00			1
Edit	47750	7160100		SENS BGS ML17 PP 50MM FIXED	Set Complete	4 Standard Production Build	4 hrs	4	$36.28	$178.00	0.00	$712.00	9
Edit	47757			ADT STACK JOGGER	Set Complete		0 hrs	1		$3,995.00
Edit	47758	7013100		START SENS DIST LO-DO M12M	Set Complete	1 Standard Production Build	1 hrs	1	$119.02	$405.00	0.00	$405.00	1
Edit	47760	7176200		CBL 12/26 AWG M12 M 5M ASSY	Set Complete	0 Electrical Technician	0 hrs	4	$71.75	$265.00	0.00	$1,060.00	0
Edit	47761			STATIC PINNING SYSTEM	Set Complete		0 hrs	1		$3,500.00
Edit	47762			SYSTEM INTEGRATION, VALIDATION, AND FAT	Set Complete		0 hrs	1		$6,942.00	0.00	$6,942.00
Edit	50262			TRAVEL EXPENSES - PARKING, MEALS, MILEAGE (BERNIE 3/18/21)	Set Complete		0 hrs	1	$232.00	$0.00	0.00	$0.00
Edit	50281			TRAVEL EXPENSES - PARKING, MEALS, MILEAGE (BEN 3/11/21))	Set Complete		0 hrs	1	$113.76	$0.00	0.00	$0.00

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Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Assignment	History
Edit	Mechanical Eng.	80	120	-9.5	129.5	7091	Sequential	updated per kikoff meeteng (120 hrs)-MFT\edwardturin
Edit	Electrical Eng.	0	16	8	8	7092	Sequential	Updated post-kickoff meeting - Greg (16 hrs)-MFT\GregCabak
Edit	Software Eng.	0	0	0	0	7093
Edit	Integration	138	138	-85.25	223.25	7094
Edit	Machine Shop	0	0	-1.5	1.5	7095
Edit	Management	0	0	0	0	7096
Edit	Production	77	77	-30.75	107.75	7097
Edit	EE Technician	4	4	-39	43	7098

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	5264	PRODUCTION AUTOMATION CORP - MCM 30 ELESTATIC CHARGE GEN 100/120VAC NEG, PINNER LP BAR 11" OVERALL LENGTH	37275		($2,720.00)
Edit	5317	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", MASK/PLUG HOLES	37516	yes	($37.50)
Edit	5346	MIDWEST CRATING - 206" L X 48"W	37667		($432.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**