2020105 El Paso Paperbox

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Project Scope: The proposed system is for a (3) station feeding unit which will collate your products into an alternating pattern (i.e. A/B/C,A/B/C,etc) The system will begin with a base feeder, MFT IP 550XED Industrial Performance Friction Feeder, separating and feeding your products from a stack in the in feed hopper of the feeder. This feeder will us an encoder to follow the speed of the base conveyor to place a product based on a distance. The remaining (2) MFT IP 550XED Industrial Performance Friction Feeders will then trigger off the first product that was placed to create the collated sequence. The collated products will then transfer into the in feed hopper of your existing folder gluer. There will be a start sensor to detect the level of the in feed hopper and as it empties out the collating will automatically turn on and replenish the stack to maintain an operating level.
Notes: El Paso Paperbox W.O. 2020105 10/15: Install is wrapping up today. Bernie coming home this afternoon 10/8: Received upgrade today. Bernie going back out next week. 9/24: Packaged. Being picked up today. 9/17: Waiting for FAT video approval and confirmation of samples to be sent back. 9/10: Supposed to have samples last week. Samples are supposed to delivery today but have no proof of that. Machine is as far as we go with it until we receive the samples. 8/27: In Integration. Electrical wiring complete. Jim going to help out next week on Monday. Waiting for customer's validation samples to arrive. 8/20: In production. Short parts. 8/14: In Production Queue behind Managed Packaging. Ship date may be effected by Videojet rush orders 8/6: Starting in production not next week but the week after. 7/30: No update. 7/23: No Update 7/16: No update. Last of the parts due 8/7. 7/9: No update 7/2: All parts are on order. 6/25: Kicked off to procurement yesterday afternoon. 6/18: Ed sent top level drawing today for review. Waiting for approval. 6/11: Jim working with customer to get lay out drawing. ME complete assuming to changes from customer. Will release to procurement once sign off. 6/4: Should be ready to release when Ed signs off. 5/28: Kicking off this afternoon.
Work Done: 8/12 Travel to TX. Upon arrival was brought to line got it all plugged in and running, all feeders fed just fine. The conveyor speeds seemed to have been changed from what they were when line left MFT. Tried running line and the shingling was junk! After trying a couple things I noticed that the main conveyor was level with shingle conveyor, Jim and I raised it back up to where it was it shipped from MFT. Jim informed me that this how it arrived and also missing and loose hardware. Installed I/O card and cables in upstream conveyor but could not set anything up due to missing ribbon cable. 7hrs travel 3hrs onsite Bernie 10/13 Did a lot of testing to make sure the shingling of product was good. Had to adjust the timing and speed of down stream(shingling) conveyor so that product would shingled if conveyor was running or stopped. Did a little of training with Omar. Ribbon cable arrived around 1:30, installed and set parameters and tested to make sure that if either of the tipping feeders faulted that the base conveyor would stop, all good. 6.5hrs on site Bernie 10/14 Did training with Omar and Javier. Showed and explained about the shingling of product as well as how if tipping feeders faulted that would make main conveyor stop and how to recover from the stoppage. Explained how to set product fill sensor after it is mounted to folder gluer. 5.5hrs onsite Bernie 10/15 Trained 2 other operators on the basics of operation of line. Travel back to MN 3hrs onsite 9hrs travel Bernie

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	44856	8320000		HIGH PERFORMANCE PACKAGE	Set Complete	3 Standard Production Build	3 hrs	3		$2,140.00			0
Edit	44858	9279700		ACCUTIPPING REPEAT W/ENCODER	Set Complete	2 Integration and Testing 1 Standard Production Build	3 hrs	1	$264.52	$3,526.00			1
Edit	44859	9279400		ACCUTIPPING W/ENCODER	Set Complete	12 Integration and Testing	12 hrs	3	$264.52	$5,880.00	0.00	$17,640.00	2
Edit	44860	7160000		SENS BGS MLV12 PNP 250MM ADJ	Set Complete	3 Standard Production Build	3 hrs	3	$103.53	$405.00	0.00	$1,215.00	0
Edit	44867	9279900		SPEED COMPENSATION W/ENCODER	Set Complete	2 Integration and Testing 1 Standard Production Build	3 hrs	1	$264.52	$2,937.00			0
Edit	44869			PACKAGING AND HANDLING	Set Complete		0 hrs	1		$625.00
Edit	44870			SHIPPING	Set Complete		0 hrs	1		$1,625.00
Edit	44871			UP TO 2 DAYS - INSTALLATION AND TRAINING	Set Complete		0 hrs	1		$7,000.00
Edit	44872	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	3 Standard Production Build	3 hrs	3	$113.57	$439.00			17
Edit	44873	7160200		SENS BGS VT18 PP 20-120MM ADJ	Set Complete	3 Standard Production Build	3 hrs	3	$59.55	$295.00			5
Edit	44874			LOW PRODUCT SENSOR BRACKET	Set Complete		0 hrs	3		$103.00
Edit	44875	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1	$144.32	$1,348.00			8
Edit	45433	9776005		2020105 EL PASO PAPERBOX	Set Complete		0 hrs	1	$31,418.86	$109,650.00	0.00	$109,650.00	0
Edit	47292			(2) DOWN STREAM FEEDER CONVEYOR STOPS - INCLUDING I/O CARD, (2) INTERFACE CABLES, (2) INTERNAL CABLE	Set Complete		0 hrs	1		$2,595.75	0.00	$2,595.75

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Resource(s) Assigned	Assignment
Edit	Mechanical Eng.	48	48	-19.75	67.75	6163	Dylan Thompson Joel Koenigsmark	Sequential
Edit	Electrical Eng.	20	20	-2	22	6164
Edit	Software Eng.	0	0	0	0	6165
Edit	Integration	110	110	80.25	29.75	6166
Edit	Machine Shop	0	0	-20.5	20.5	6167
Edit	Management	0	0	0	0	6168
Edit	Production	109	109	70	39	6169
Edit	EE Technician	20	20	8	12	6170

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	4934	AUTOMATION INC - CUST ROTATE DR MNT PK, RAISED SIDE MOUNT	35414	yes	($2,128.00)
Edit	4960	POWER/MATION DIVISION INC - M12 5 PIN SPLITTER 2M 1F,	35630	yes	($68.46)
Edit	5018	ECO FINISHING COMPANY - HARD ANODIZE TYPE III .001", EXPEDITE SERVICE, MASK/PLUGS HOLES	35885	yes	($38.00)
Edit	5019	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000", EXPEDITE SERVICE	35886	yes	($19.00)
Edit	5075	MIDWEST CRATING - 182"L X 42"W X 76"H ID	36089		($465.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**