2020046 Iwai Tsusho

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Project Scope: The proposed system consists of an MFT IP 550XLD Industrial Performance Friction Feeder to separate and feed your products. As the products exit the discharge of the feeder they will be transported through a registration table where the product will be registered. The products will be placed onto the first VTC 3000-550 Vacuum Track Conveyor with regerative vacuum blower. The VTC 3000-550 will be equipped with 25mm wide vacuum belts. The registered product will then pass beneath a Robatech hot melt glue system where hot melt glue will be applied. The glued product will continue to travel down the conveyor where it will pass beneath MFT IP 250XED HCP Industrial Performance Friction Feeder with MFT IP 350 Driven Discharge. The MFT IP 250XED will separate and feed your gift cards from a stack in the in feed hopper of the feeder and will place the cards into the MFT IP 350 DD to match the tip on product spacing to the base product spacing. The MFT IP 350 DD will accurately place the card onto the moving base product using the Continuous Accutipping Controller with encoder feed back. A motor driven pressure roller with tension controls will aid the transfer of the card from the MFT IP 350 DD to the base product to secure it to the glued product. A MFT 102HSM Label Applicator will then accurately apply a label onto the product. The products will then transfer onto the second VTC 2000. The product will then be folded with a L - R and a R - L plow fold assembly. The system will be equipped with a compression roller at the end of the folding conveyor to compress the folded products along with spring loaded rollers to aid the transfer from the fold to the compression roller assembly. A third single stage feeder will be mounted onto the second VTC before entering the folding section. Optional items: SC 2000-350 Shingling Conveyor to accumualte the products in shingled fashion coming off the conveyor for an operator to process, APL 1000-190 Automatic Product Loader for increased loading capaicty, 90 degree APL transfer upgrade to allow the APL to come in 90 degrees to the feeder, XED discharge conveyor section to allow access to view the bottom of the product as they exit the conveyor, Reject on Error at the end of the VTC to reject product (mechanics only), System Controller with Vision System to provide full line control, vision verification control and reject on error tracking.
Notes: Iwai Tsusho (Yamaguchi) WO 2020046 5/14: Machine is all together. Running at 90% capacity. Made progress on labeler issues. 5/7: Making good progress in production. Shop helping fix issues. Hunter testing labeler. 4/30: Being built in production. Integration helping when can. A few outstanding parts coming in next week. 4/23: Been pulling components as they are ready and parts arrive. Steph will be working on tip on feeder and Erik on driven discharge. Tony starting on VTC. Hunter and Steve will likely move to production for support either this afternoon or tomorrow. 4/16: More parts at plating. Waiting turn in production. 4/9: Waiting for parts. Starting end of this week should see parts start to arrive. Big chunk of plating came in yesterday. 4/2: No change. Waiting for parts. 3/26: No change. 3/19: Everything on order. 3/12: VTC frames inspected yesterday. A few changes needed. Waiting for parts to arrive. Quoting a few pieces still. 3/5: Everything released to procurement. Clay and Russ went through and everything was fully processed yesterday. Still need to quote and order. 2/27: Had partial kick off to procurement on Monday. A few other items released with a few still remaining. Procurement working on processing everything they have so far. Still some items to be clarified. 2/20: ME making good progress. Have a partial kick off to procurement Monday afternoon. 2/13: ME in process. Waiting for small details but it won't slow down engineering. Need down payment. Asking for extremely aggressive lead time.
Work Done: Ship by air to Tokyo with Iwai's nominate forwarder.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	43318			VACUUM TRACK PLUGS	Set Complete		0 hrs	8		$49.00
Edit	43323	7066200		RELAY INTERFACE BOX W/M12 CBL	Set Complete	1 Electrical Technician	1 hrs	1	$235.76	$1,072.00	0.00	$1,072.00	7
Edit	43326			SYSTEM INTEGRATION, SETUP, PRODUCT TESTING AND FAT - NO DISCOUNT	Set Complete		0 hrs	1		$1,995.00
Edit	43328	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	3 Standard Production Build	3 hrs	3	$113.33	$439.00			17
Edit	43332	8320000		HIGH PERFORMANCE PACKAGE	Set Complete	1 Standard Production Build	1 hrs	1		$2,140.00			0
Edit	43333	9279400		ACCUTIPPING W/ENCODER	Set Complete	8 Integration and Testing	8 hrs	2	$256.07	$5,880.00	0.00	$11,760.00	2
Edit	43334	7160000		SENS BGS MLV12 PNP 250MM ADJ	Set Complete	3 Standard Production Build	3 hrs	3	$103.42	$405.00	0.00	$1,215.00	0
Edit	43344	7176000		CBL 12/26 AWG M12 M 3M ASSY	Set Complete	3 Standard Production Build	3 hrs	3	$39.02	$204.00			7
Edit	43628	9720005		MFT DUAL 1300 AND VTC W LABELER	Set Complete		0 hrs	1	$122,612.70	$390,424.00	0.00	$390,424.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	210	210	-20.75	230.75	5707
Edit	Electrical Eng.	10	10	7.5	2.5	5708
Edit	Software Eng.	0	0	0	0	5709
Edit	Integration	239	239	-114.25	353.25	5710
Edit	Machine Shop	0	0	-72	72	5711
Edit	Management	0	0	0	0	5712
Edit	Production	120	120	-62.5	182.5	5713
Edit	EE Technician	32	32	-24.25	56.25	5714

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	4766	GRAINGER - 5/16 OR 8MM MALE CONN FTG,	34688	yes	($56.70)
Edit	4769	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000"	34736		($90.00)
Edit	4770	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	34737	yes	($30.00)
Edit	4772	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000"	34739		($85.00)
Edit	4773	ECO FINISHING COMPANY - BLACK HARD ANODIZE 0.001"	34740		($125.00)
Edit	4774	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000"	34741	yes	($18.00)
Edit	4781	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", MASK/PLUG HOLES	34742	yes	($25.00)
Edit	4795	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	34805	yes	($22.50)
Edit	4799	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000"	34806	yes	($45.00)
Edit	4802	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000"	34808	yes	($50.00)
Edit	4803	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000"	34809	yes	($50.00)
Edit	4819	MCMASTER-CARR - , PVC ELBOW WHITE CONN F, PVC PIPE X 5FT, DUCT HOSE 3" ID X 6FT	34956		($142.62)
Edit	4820	MCMASTER-CARR - STANDARD-WALL WHITE PVC UNTHREADED, STANDARD-WALL WHITE PVC REDUCING ADAPTER, STANDARD-WALL WHITE PVC UNTHREADED PIPE	34965		($32.13)
Edit	4821	MCMASTER-CARR - 3/4 TUBE X 1/2 NPT M,	34978	yes	($11.58)
Edit	4823	MCMASTER-CARR - PVC NIPPLE 3/4 X 1 3/8 LG	34990		($18.60)
Edit	4858	MIDWEST CRATING - 150"L X 58"W X 80"H ID, 110"L X 52"W X 52"H ID, 122"L X 42"W X 52"H ID, 1" X 4" X 12', 2" X 4" X 12'	35169		($1,581.50)
Edit	5362	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000"	37770		($90.00)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**