2019131 Canadian Bank Note

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Demo Equipment

R&D Project

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Project Scope: Derived from Multifeeder's label applicator systems are components that include; a powered unwind will unwind your roll of pattern pressure sensitive glue lined backer with release liner layer. The release liner will be diverted to a powered rewind while the pressure sensitive glue lined backer will be presented to a dual stage 1300 Sheet Feeder to apply your 20mm x 40mm paper sheets. The system is intended to feed these in portrait manner. A driven pinch roller assembly will adhere the paper sheets to the glue line web with a +/- 0.5mm accuracy, at speeds of up to 45 meters per minute. These paper products will be applied with a minimum 4mm gap between each. Performance contingent on good quality products, flat, consistent, free of damage. Product size variance to be subtracted from overall accuracy results. Equipment must be used in accordance with applicable operating and maintenance manuals by trained personnel. Samples guaranteed only if provided prior to initiation of order or if approved in writing by Multifeeder project management. After applying the sheets to the web, a camera system will read each code, and record in a database the list of 2D/CR and OCR Codes. The glue lined web with sheet attached, will be rewound into a finished roll. A second rewind unit is on the system to rewind a waste liner if present. Note, rolls should have 3 meter flying lead at head and tail with no glue for initial threading and finishing of roll. The finished rolls will be generated with a minimum 4mm gap between products. The 1300 Sheet Feeder system will consist of an HCP 350 Industrial Friction Feeder with Small Product Kit and a Driven Discharge 420-250 with Small Product Kit. A welded sub frame base provides support of a welded frame dual-stage drive system. Linear slides with crank handles and Siko counters will ensure ease of setup and repeatability. This system incorporates a Keyence camera system and utilize Team Viewer software for Remote Diagnostic and Analysis capacity. The Automatic Product Loader Pre Feeder has been removed per customer request due to 5,000 product lot size runs.
Notes: Canadian Bank Note W.O. 2019131 (Line #4) 10/31: FAT passed. Will ship today. 10/24: Troubleshooting issues with line 3 have been solved. Machine will be FAT ready by EOD today. Customer in next Monday and Tuesday. 10/17: Machine should FAT by EDO tomorrow. Greg and Bob are working on troubleshooting line #3 with CBN. Passed CSA. Working to hammer out FAT date with customer for week of Oct 28th. 10/10: CSA testing happening today. Integration work approx. 80% done. Pulling #4 port remote control box off today and sending to CBN. They will send line 3 back. FAT looking like the week of 10/28 10/3: Moving to Integration today. Shipment delayed a few weeks from original goal 9/26: Fully picked. In production. 9/19: Clay will email today with update and request to send green roller back. 9/12: Still working to find solution to green rubber rollers. Making progress. 9/5: Still working on green rubber rollers. Mark needs marked up drawing for rollers. Checking with a few other vendors. 8/29: Still trying to find a vendor for green rubber rollers. 8/22: Trying to find someone to do rubber rollers. Everything else on order. 8/15: Quoting and ordering parts. 80% complete. 8/8: Quoting parts 8/1: Just starting to process. 7/25: Down payment received. Need to verify WO for updates to line 3. 7/18: Down payment scheduled for payment next Tuesday 7/23.
Work Done: Bob Davidson 11/10/19- Travel, 6 hours 11/11/19- Onsite, 6 hours 11/12/19- Onsite, 11 hours 11/13/19- Onsite, 6 Travel, 6

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	40542	9718200		SMALL PRODUCT WEB TIPPING NO APL	Set Complete	0 Integration and Testing 0 Electrical Engineering 0 MFT Machine Shop 0 Pre-Production 0 Shipping 0 Electrical Technician	0 hrs	1		$287,457.00	0.00	$287,457.00	0
Edit	40543			LOW PROD SENSOR MOUNT (SYSTEM INCLUSION)	Set Complete		0 hrs	1		$0.00
Edit	40544			SENS SS Q4X DIG IP69K 300MM (SYSTEM INCLUSION)	Set Complete		0 hrs	1		$0.00
Edit	40545			CBL 4/22 AWG M12 M/F 2M BLK (SYSTEM INCLUSION)	Set Complete		0 hrs	1		$0.00
Edit	40546			STACKLIGHT TL50 GRY M12 CBL (SYSTEM INCLUSION)	Set Complete		0 hrs	1		$0.00
Edit	40547			SENS AREA LASER LV-NH42 PNP (SYSTEM INCLUSION)	Set Complete		0 hrs	1		$0.00
Edit	40548			UPGRADES: SPLICING STATION, PLASMA COATED ROLLERS, PINCH GUARDS, COLOR SENSOR FOR GLUE, CAMERA INHIB	Set Complete		0 hrs	1		$0.00
Edit	40549			UPGRADES; AIR PEL TENSION CONTROL, MICRO AIR PRESSURE CONTROL FOR AIR PEL TENSION CONTROL	Set Complete		0 hrs	1		$0.00
Edit	40550			UPGRADES; WELDED FRAME, CRANK ADJUST SYSTEM SIDE-TO-SIDE WITH SIKO, FRONT-TO-BACK FEED CRANK ADJUST	Set Complete		0 hrs	1		$0.00
Edit	40551			UPGRADES: AIR FAN AND SHAKER FOR PRODUCT FLOW	Set Complete		0 hrs	1		$0.00
Edit	40552	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	1 Standard Production Build	1 hrs	1		$439.00			17
Edit	40553			SENS BGS MLV12 PNP 250MM ADJ	Set Complete		0 hrs	1		$405.00	0.00	$405.00
Edit	40554	8130430		STATIC BAR W/MOUNT IP 350	Set Complete	1 Standard Production Build	1 hrs	1		$2,829.00	0.00	$2,829.00	0
Edit	40555	4196005		PRODUCT INDEX SPPT CURVE 1/2" ASSEMBLY	Set Complete	1 Standard Production Build	1 hrs	1		$695.00			10
Edit	40556	4397803		WEB MONITORING SENSOR PACKAGE FOR MAIN DRIVE (DOUBLE DETECT AND OVERLAP DETECTION)	Set Complete		0 hrs	1		$2,968.00	0.00	$2,968.00	0
Edit	40557	7003400		SENSOR PAIR IP GEN 3 SLD M8	Set Complete	1 Standard Production Build	1 hrs	1		$395.00			9
Edit	40558	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1		$1,348.00			8
Edit	40561			CREDIT FOR RETURN OF APLS FROM SYSTEMS 1,2,3	Set Complete		0 hrs	3		($3,430.00)
Edit	40562	5305225		LOW PRODUCT SENSOR ASSEMBLY FOR FEEDER	Set Complete		0 hrs	1		$398.00	0.00	$398.00	1

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	0	0	-4.75	4.75	5059
Edit	Electrical Eng.	40	40	7	33	5060
Edit	Software Eng.	0	0	0	0	5061
Edit	Integration	160	160	-36	196	5062
Edit	Machine Shop	20	20	-9	29	5063
Edit	Management	0	0	0	0	5064
Edit	Production	233	233	121	112	5065
Edit	EE Technician	100	100	15	85	5066

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	4572	TUV SUD AMERICA, INC - CAN SPEC INSPECT CSI LBL ROLL SYS 4230003	33214		($2,700.00)
Edit	4587	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", EXPEDITE FEE	33321	yes	($40.00)
Edit	4595	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000", EXPEDITE FEE	33326	yes	($63.00)
Edit	4596	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000", EXPEDITE FEE	33327	yes	($47.50)
Edit	4613	AVTEC FINISHING SYSTEMS INC - ELECTROPOLISH	33384	yes	($50.00)
Edit	4609	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", MASK/PLUG THREADED HOLES	33429	yes	($46.00)
Edit	4622	AUTOMATION DIRECT - WIRE DUCT 2.25 X 2.25,	33484	yes	($122.50)
Edit	4633	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000"	33551	yes	($20.00)
Edit	4659	MIDWEST CRATING - 164"L X 58"W X 75"H ID, 2" X 4" X 12', 1" X 4" X 12'	33741		($506.30)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**