2019110 MM Packaging

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Amcor Tobacco Packaging 2019110-2.xlsm Workorders Folder

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Project Scope: The system P/N 9610001 will begin with an MFT IP 550XED Industrial Performance Friction Feeder which will separate and feed your products from a stack in the in feed hopper of the feeder. As the products exit the discharge of the feeder they will be placed onto the first Vacuum Track Conveyor where it will be transported beneath print heads and a vision inspection system (mounted and integrated by Axode). After it has been inspected it will pass beneath (2) dryers which will be mountedand integrated by Axode. As it leaves the VTC there will be a Reject on Error with collection bin which will be activated and timed by Axode to reject the correct product (MFT will provide the mechanics only. This will be the mechanics and solenoid only and Axode will send a 24VDC timed signal to activate the reject). The product will be placed onto the second VTC for future processing. The two VTC's will be linked with an encoder for speed following. The Dual Down Stacker will collect the next batch while the first batch is being pushed out to maximize throughput. As they exit the stacker they will be placed onto the shingling conveyor. This proposal does not include the dryers. They will be provided by and integrated by Amcor. This proposal does not include the spray system or spray system components. All taxes, duties and customs fee's are the responsibility of Amcor.
Notes: MM Packaging. W.O. 2019110 12/12: Received prior to ship payment. Equipment is scheduled to ship on 12/15 (Sunday). Ok to release Amcor's spare parts to them as well. Clear to ship MM spare parts kit as well. Waiting for gear box to come in. Beckhoff items will be backordered and ship next year. 12/5: Received down payment. Sent shipping confirmation this morning. They have everything they need to process and send prior to ship payment. Scheduled to ship from AIT on 12/15 assuming we receive payment. 11/21: Per Mary Jane payment is expected by next week. 11/14: Worked through import tax issue. Still waiting. 11/7: Say it should be sorted out this week. 10/31: Might see something by late next week. 10/24: Waiting on BAT. MM Packaging waiting to hear from them. 10/3: Shipped to AIT on 9/30. Waiting for new contract with MM Packaging. Quote was sent to MM Packaging late yesterday. 9/26: Working through new contracts with MM Packaging and Amcor. 9/19: Working through install specifics with Kenny at Kodak (now point person). Down stacker should leave production and go to electrical sometime today. Ryan and Hunter will take care of PLC for main unit. Hunter running point in Integration. 9/12: Confirmed that machine is shipping to Vietnam (to MM Packaging). Trying to find out where spare parts kit goes. Also who should the installation be re-quoted to? Waiting for answers from Amcor. Jacob and Hunter will need VISA's to get into Vietnam. Kenny is now primary contact is seems instead of Patrick. 9/5: Samples have arrived (2.5 pallets) Patrick at Amcor owes information on possible shipment to Vietnam by next week. Will start in production as soon as Pack Expo is complete. 8/29: Approximately 80% of parts have arrived. Samples are likely to deliver early next week. Might ship to BAT facility in Vietnam. Communicated that the shipping will be billed at actual and installation will need to be re-quoted. Told client that info must be received no later than 9/9. 8/22: Waiting on parts to arrive. Approx. 75% have arrived. 8/15: Worked through VTC frame issues. Waiting on other remaining parts. Don't have any product yet, waiting on samples to arrive. 8/8: VTC Frames have arrived. Some issues that will needed to be fixed. Waiting on other remaining parts. 8/1: All parts on order. 7/25: Quoting parts. 7/18: No change 7/11: Released to procurement. Some parts have already been ordered, others being quoted. 6/27: ME and EE are working through final items. Should make full release to procurement early next week. (Already starting on big stuff) 6/20: Layout drawing is approved as of yesterday. Kick off to procurement scheduled for tomorrow. 6/13: Received down payment on 6/10. Joel working on layout. 6/6: ME made updated sub-assemblies. Only remaining item in ME is rolling sub-assemblies into up revved top level drawing. In Joel's queue. Need to schedule kick off meeting.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	39947	9610003		AMCOR SYSTEM 4	Set Complete	0 Integration and Testing	0 hrs	1		$245,650.00	0.00	$245,650.00	0
Edit	39949	8320001		950 W HIGH PERFORMANCE PKG	Set Complete	6 Standard Production Build	6 hrs	3		$5,345.00	0.00	$16,035.00	0
Edit	39950	9279400		ACCUTIPPING W/ENCODER	Set Complete	4 Integration and Testing	4 hrs	1		$5,880.00			2
Edit	39951	8130495		STATIC BAR W/MOUNT HCP 550	Set Complete	1 Standard Production Build	1 hrs	1		$3,471.00	0.00	$3,471.00	0
Edit	39953	7160200		SENS BGS VT18 PP 20-120MM ADJ	Set Complete	1 Standard Production Build	1 hrs	1		$295.00			5
Edit	39954			ULTRA SONIC DOUBLE DETECT SENSOR INCLUDING I/O AND MOUNTING	Set Complete		0 hrs	1		$4,332.00
Edit	39963	7034150		I/O BOARD KIT GEN3	Set Complete	2 Standard Production Build	2 hrs	1		$2,242.00			0
Edit	39964			MISCELLANEOUS BRACKETS AND MACHINE SHOP SUPPORT FOR AXODE, KODAK AND ADPHOS	Set Complete		0 hrs	1		$14,500.00
Edit	39965			SYSTEM INTEGRATION SETUP AND TESTING	Set Complete		0 hrs	1		$149,353.00	0.00	$149,353.00
Edit	39967			SAFETY CONTROLLER CAT3 5 OUT	Set Complete	0 Electrical Technician	0 hrs	1		$5,090.00	0.00	$5,090.00
Edit	39968			POWER DISTRIBUTION	Set Complete		0 hrs	1		$1,995.00
Edit	39971	7108710		CBL .156 EP 2 WIRE 50" TO FL	Set Complete		0 hrs	3		$5.00			0
Edit	39972	7018910		MECH SIDE 2X50 CFM FAN ASSY	Set Complete		0 hrs	3		$0.00			0
Edit	39973			PACKAGING AND HANDLING	Set Complete		0 hrs	1		$3,480.00
Edit	39974			AIR SHIPPING OF FULL SYSTEM	Set Complete		0 hrs	1		$21,000.00	0.00	$21,000.00
Edit	39975			30 TOOTH ON FEED BELT DRIVE PULLEY AND 24 TOOTH MECHANICAL SIDE - PER CUSTOMER PDF	Set Complete		0 hrs	1		$1.00
Edit	39976			24 TOOTH ELECTRICAL SIDE DRIVE PULLEY AND 26 TOOTH LOWER DISCHARGE PULLEY - PER CUSTOMER PDF	Set Complete		0 hrs	1		$1.00
Edit	39977			DIRECT COUPLED INTERNAL MOTOR COOLING - PER CUSTOMER PDF	Set Complete		0 hrs	1		$495.00
Edit	39978			SPANNING BAR - FROM MECHANICAL SIDE GEARING SHAFT TO UPPER DISCHARGE SHAFT WITH BEARINGS - PER CUSTO	Set Complete		0 hrs	1		$195.00
Edit	39979			MECHANICAL SIDE GEARING - COOLING ASSEMBLY - PER CUSTOMER PDF	Set Complete		0 hrs	1		$495.00
Edit	39980			NETTER VIBRATION ELECTRIC STACK SHAKER - PER CUSTOMER PDF	Set Complete		0 hrs	1		$295.00
Edit	39981			BIMBA STACK SQUARING OIL LUBRICATOR	Set Complete		0 hrs	1		$275.00
Edit	39982			45 SHOR OR LOWER FEED BELTS.	Set Complete		0 hrs	1		$395.00
Edit	39983	WO2019110ESPK		EXTENDED PARTS KIT	Set Complete		0 hrs	1		$109,585.00	0.00	$109,585.00	0
Edit	39984	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1		$1,348.00	0.00	$1,348.00	8
Edit	39985	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	1 Standard Production Build	1 hrs	1		$439.00	0.00	$439.00	17
Edit	39986	7160000		SENS BGS MLV12 PNP 250MM ADJ - LOW PRODUCT SENSOR	Set Complete	1 Standard Production Build	1 hrs	1		$398.00	0.00	$398.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Resource(s) Assigned	Assignment
Edit	Mechanical Eng.	100	100	66.5	33.5	4915	Dylan Thompson Joel Koenigsmark	Sequential
Edit	Electrical Eng.	130	130	-4.25	134.25	4916
Edit	Software Eng.	0	0	0	0	4917
Edit	Integration	442	442	169.5	272.5	4918
Edit	Machine Shop	0	0	-64	64	4919
Edit	Management	0	0	0	0	4920
Edit	Production	339	339	117.5	221.5	4921
Edit	EE Technician	246	246	36.75	209.25	4922

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	4505	AMAZON.COM - REFLECTIVE AL SHEET 400MM X 400MM	32931	yes	($224.00)
Edit	4518	AUTOMATION SENSORS, INC. - OPTEX DIG LASER 250MM M8	32955		($223.10)
Edit	4519	AUTOMATION DIRECT - EATON MINI BRK 15A 2POLE D, EATON MINI BRK 5A 2POLE C, FUJI ELE ALARM/AUX CONTACT, PNEU FTG MANUAL SHUTOFF, FUSE BLK CVR W/IND 250V 30A, FUSE BLK CLASS R 30 A 250VAC,	32956	yes	($185.50)
Edit	4520	FACTORYMATION - MERSON ROT PIST HANDLE SHAFT 290MM,	32957	yes	($10.00)
Edit	4521	DIGI-KEY CORPORATION - AUDIO PIEZO IND 6-28V, CONTROL MANUAL VOL, GASKET 4X FOR 1SC SERIES, CBL MOD 8P8C PLUG 16.4', RELAY DPDT 8A 24V,	32958	yes	($145.46)
Edit	4522	MCMASTER-CARR - ALUM MANIFOLD 7 OUTLETS, COOLING FAN 24V DC,	32960	yes	($309.42)
Edit	4524	MCMASTER-CARR - U CHAN BLACK 1/16 W X 1/4 X 50',	32960	yes	($78.00)
Edit	4525	POWER/MATION DIVISION INC - TK SOL STATE NP PNP SENSOR, PHOENIX CONTACT Y ADAPTER, INNER PANEL HAMMOND 24X24,	32962	yes	($284.41)
Edit	4526	FESTO CORPORATION - LUBRICATOR, MOUNTING BRACKET, LUB OIL 1 LITER,	32986	yes	($55.09)
Edit	4527	GRAINGER - ELBOW CTRL VALVE 1/8	32996		($77.76)
Edit	4546	MCMASTER-CARR - AL ANGLE .125 X 2 X 3 X 4' LG, ACETAL BLK 3/16 X 24" X 24", ACETAL BLK .25 X 1.5 X 4' LG, ACETAL BLK .5 X 2" X 4' LG,	33105	yes	($201.54)
Edit	4567	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	33200	yes	($22.50)
Edit	4585	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", EXPEDITE FEE	33321	yes	($40.00)
Edit	4590	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000", EXPEDITE FEE	33323	yes	($95.00)
Edit	4591	ECO FINISHING COMPANY - BLACK HARD ANODIZE 0.001"	33324		($125.00)
Edit	4593	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000", EXPEDITE FEE	33326	yes	($64.00)
Edit	4599	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000", EXPEDITE FEE	33327	yes	($47.50)
Edit	4604	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	33428	yes	($30.00)
Edit	4607	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", MASK/PLUG THREADED HOLES	33429	yes	($47.00)
Edit	4624	MCMASTER-CARR - PERMATEX SIL SEALANT 81173, EXT SPR 4" X .375 OD, EXT SPR 4" X .438 OD, EXT SPR 4" X .75 OD,	33499	yes	($82.97)
Edit	4628	MCMASTER-CARR - SIL O RING 1/4 #418, RESISTANT O RING 3/16 #326	33531	yes	($74.12)
Edit	4629	MCMASTER-CARR - ALUM .1875" X 4" X 6',	33543	yes	($68.66)
Edit	4630	MIDWEST CRATING - 204"L X 50"W X 64"H ID, 168"L X 50"W X 60"H ID, 118"L X 88"W X 66"H ID	33545	yes	($2,237.00)
Edit	4635	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000"	33570		($100.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**