2019073 Canadian Bank Note

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Demo Equipment

R&D Project

Include in A3 Report

Project Scope: Derived from Multifeeder's label applicator systems are components that include; a powered unwind will unwind your roll of pattern pressure sensitive glue lined backer with release liner layer. The release liner will be diverted to a powered rewind while the pressure sensitive glue lined backer will be presented to a dual stage 1300 Sheet Feeder to apply your 20mm x 40mm paper sheets. The system is intended to feed these in portrait manner. A driven pinch roller assembly will adhere the paper sheets to the glue line web with a +/- 0.5mm accuracy, at speeds of up to 45 meters per minute. These paper products will be applied with a minimum 4mm gap between each. Performance contingent on good quality products, flat, consistent, free of damage. Product size variance to be subtracted from overall accuracy results. Equipment must be used in accordance with applicable operating and maintenance manuals by trained personnel. Samples guaranteed only if provided prior to initiation of order or if approved in writing by Multifeeder project management. After applying the sheets to the web, a camera system will read each code, and record in a database the list of 2D/CR and OCR Codes. The glue lined web with sheet attached, will be rewound into a finished roll. A second rewind unit is on the system to rewind a waste liner if present. Note, rolls should have 3 meter flying lead at head and tail with no glue for initial threading and finishing of roll. The finished rolls will be generated with a minimum 4mm gap between products. The 1300 Sheet Feeder system will consist of an HCP 350 Industrial Friction Feeder with Small Product Kit and a Driven Discharge 420-250 with Small Product Kit. An Automatic Product Loading (APL) system, will accommodate pre-loading of the tax stamps in a portrait mode. A welded sub frame base provides support of a welded frame dual-stage drive system. Linear slides with crank handles and Siko counters will ensure ease of setup and repeatability. This system incorporates a Keyence camera system and utilize Team Viewer software for Remote Diagnostic and Analysis capacity.
Notes: Canadian Bank Note - Line 2 WO 2019073 5/23: Customer coming in next Thursday. CSA testing 5/28. 5/16: Everything is now picked. A few shortages. Production is beginning work. Feeder already built. 5/9: Received samples. Still lots of parts in inspection and coming back from plating. Waiting on parts for driven discharge to pull. Feeders built as far as it can without parts. First priority after R&R. Clay sent a request to Norbert for FAT on 5/28. No response back yet. 5/2: Few parts need to be plated. Feeder, APL and lower framework all pulled. Waiting to pull driven discharge and labeler components until parts clear inspection. Clay to email asking for samples. 4/23: Procurement planning on pulling Framework and APL for production. Large number of parts anticipated to be received in next week. Will continue to pull sections of the project as parts arrive. 4/18: All parts are on order. Database PCs were shipped from CBN today. Procurement has directive to pull individual sections of this job as the parts arrive. 4/11: Good number of parts routed through our shop. This is taking priority due to expedite. At least 95% on order. Sent request for needed database PCs. Will have them shipped and to us by the end of the month. Clay will send order acknowledgement by EOD tomorrow. 4/4: Need to populate and review workorder.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	38961	9718000		SMALL PRODUCT WEB TIPPING INCLUDING ALL CBN UPGRADES	Set Complete	100 Integration and Testing 40 Electrical Engineering 20 MFT Machine Shop 16 Pre-Production 12 Shipping 80 Electrical Technician 200 Standard Production Build	468 hrs	1		$295,880.00			0
Edit	38962			CREDIT FROM PARTIAL SYSTEM 4230003 (PROPOSAL 28895-01)	Set Complete		0 hrs	1		($96,307.00)
Edit	38963			LOW PROD SENSOR MNT (EACH SYSTEM TO INCLUDE)	Set Complete		0 hrs	1		$0.00
Edit	38964			SENS SS Q4X DIG IP69K 300MM (EACH SYSTEM TO INCLUDE)	Set Complete		0 hrs	1		$0.00
Edit	38965			CBL 4/22 AWG M12 M/F 2M BLK (EACH SYSTEM TO INCLUDE)	Set Complete		0 hrs	1		$0.00
Edit	38966			STACKLIGHT TL50 GRY M12 CBL (EACH SYSTEM TO INCLUDE)	Set Complete		0 hrs	1		$0.00
Edit	38967			SENS AREA LASER LV-NH42 PNP (EACH SYSTEM TO INCLUDE)	Set Complete		0 hrs	1		$0.00
Edit	38968			UPGRADES: SPLICING STATION, PLASMA COATED ROLLERS, PINCH GUARDS, COLOR SENSOR FOR GLUE, CAMERA INHIB	Set Complete		0 hrs	1		$0.00
Edit	38969			UPGRADES: AIR PEL TENSION CONTROL, MICRO AIR PRESSURE CONTROL FOR AIR PEL TENSION CONTROL	Set Complete		0 hrs	1		$0.00
Edit	38970			UPGRADE: WELDED FRAME, CRANK ADJUST SYSTEM SIDE-TO-SIDE SLIDE WITH SIKO, FRONT-TO-BACK FEED CRANK AD	Set Complete		0 hrs	1		$0.00
Edit	38971			UPGRADE: AIR FAN AND SHAKER FOR PRODUCT FLOW	Set Complete		0 hrs	1		$0.00
Edit	38972			UPGRADE: LOW PRODUCT FEEDER, LOW PRODUCT ROLL	Set Complete		0 hrs	1		$0.00
Edit	38973	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1		$1,348.00			8
Edit	38974	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	1 Standard Production Build	1 hrs	1		$439.00			17
Edit	38975	8130430		STATIC BAR W/MOUNT IP 350	Set Complete	1 Standard Production Build	1 hrs	1		$2,829.00	0.00	$2,829.00	0
Edit	38976	4196005		PRODUCT INDEX SPPT CURVE 1/2" TUBE	Set Complete	1 Standard Production Build	1 hrs	1		$695.00			10
Edit	38977	4650160		PRODUCT SUPPORT PNEUMATIC SHAKER	Set Complete	1 Integration and Testing	1 hrs	1		$697.00			4
Edit	38978			EXPEDITE FEE	Set Complete		0 hrs	1		$30,000.00
Edit	40140			INVOICE 34224 - WARRANTY	Set Complete		0 hrs	1	$38.96	$0.00	0.00	$0.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	0	0	-8	8	4667
Edit	Electrical Eng.	40	40	16.5	23.5	4668
Edit	Software Eng.	0	0	0	0	4669
Edit	Integration	101	101	40.25	60.75	4670
Edit	Machine Shop	20	20	-38	58	4671
Edit	Management	0	0	0	0	4672
Edit	Production	231	231	97.75	133.25	4673
Edit	EE Technician	80	80	64.5	15.5	4674

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	4389	AUTOMATION SENSORS, INC. - SMARTEYE MARK II WHT LED, GLASS FIB .125", 36" THD SS, GLASS FIB RA .125", 36" THD SS	32327		($346.49)
Edit	4390	AUTOMATION DIRECT - 22MM KEY SW 2POS 1 NO	32328		($60.00)
Edit	4416	KEYENCE CORP OF AMERICA - CAMERA KIT, VISION DATABASE SOFTWARE, VISION DATABASE SOFTWARE (ADD-ON), BRACKET FOR RING LIGHT, PARALLEL I/O CABLE,3M (CV,XG,CVX)	32353	yes	($5,218.23)
Edit	4402	AUTOMATION SENSORS, INC. - SEWLKF1 BRKT,	32414	yes	($5.00)
Edit	4414	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000", EXPEDITING FEE	32472	yes	($30.00)
Edit	4420	AUTOMATION DIRECT - WIRE DUCT 2.25" SQ	32490	yes	($196.00)
Edit	4429	MARTIN VIBRATION SYSTEMS & SOLUTIONS - NEA504 220VAC MICRO ELE VIB	32567	yes	($281.61)
Edit	4434	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000", EXPEDITING FEE	32582	yes	($45.00)
Edit	4432	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000", EXPEDITING FEE	32583	yes	($90.00)
Edit	4437	ECO FINISHING COMPANY - HARD ANODIZE TYPE III .001", EXPEDITING FEE, MASK/PLUG HOLES	32584	yes	($47.00)
Edit	4441	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", EXPEDITING FEE	32596	yes	($47.50)
Edit	4466	MIDWEST CRATING - 164"L X 58"W X 75"H ID	32682		($483.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**