2019072 Canadian Bank Note

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Canadian Bank Note 2019072.xlsm Workorders Folder

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Project Scope: This proposal is an upgrade proposal to upgrade your sub system unwind/rewind system to a full sheet to web system intended to be identical/equivalent to your existing/first system. This takes into account credit of the existing order and this upgrade is meant to fulfill the sub system to a full system. Derived from Multifeeder's label applicator systems are components that include; a powered unwind will unwind your roll of pattern pressure sensitive glue lined backer with release liner layer. The release liner will be diverted to a powered rewind while the pressure sensitive glue lined backer will be presented to a dual stage 1300 Sheet Feeder to apply your 20mm x 40mm paper sheets. The system is intended to feed these in portrait manner. A driven pinch roller assembly will adhere the paper sheets to the glue line web with a +/- 0.5mm accuracy, at speeds of up to 45 meters per minute. These paper products will be applied with a minimum 4mm gap between each. Performance contingent on good quality products, flat, consistent, free of damage. Product size variance to be subtracted from overall accuracy results. Equipment must be used in accordance with applicable operating and maintenance manuals by trained personnel. Samples guaranteed only if provided prior to initiation of order or if approved in writing by Multifeeder project management. After applying the sheets to the web, a camera system will read each code, and record in a database the list of 2D/CR and OCR Codes. The glue lined web with sheet attached, will be rewound into a finished roll. A second rewind unit is on the system to rewind a waste liner if present. Note, rolls should have 3 meter flying lead at head and tail with no glue for initial threading and finishing of roll. The finished rolls will be generated with a minimum 4mm gap between products. The 1300 Sheet Feeder system will consist of an HCP 350 Industrial Friction Feeder with Small Product Kit and a Driven Discharge 420-250 with Small Product Kit. An Automatic Product Loading (APL) system, will accommodate pre-loading of the tax stamps in a portrait mode. A welded sub frame base provides support of a welded frame dual-stage drive system. Linear slides with crank handles and Siko counters will ensure ease of setup and repeatability. This system incorporates a Keyence camera system and utilize Team Viewer software for Remote Diagnostic and Analysis capacity.
Notes: Canadian Bank Note - Line 3 WO 2019072 7/18: FAT went well. One outstanding configuration issue. Has to be fixed and then provide video for green light to ship. Hoping to have fixed today. Prior to ship payment scheduled for next Tuesday. 7/11: Ready for CSA testing tomorrow. Working on getting machine dialed in for FAT on Wednesday. No reason we shouldn't be ready. 6/27: Feeder is built. Production started on remainder of order yesterday. FAT tentative for 7/17. CSA testing scheduled for 7/12 6/20: No change. In line behind CSP. Probably won't be able to start in production until mid to late next week. 6/13: No change. 6/6: 95% of parts are here. In line behind CSP. 5/23: No update 5/16: No update 5/9: No update 5/2: No update 4/23: No Update 4/18: All parts on order. 4/11: Procurement is processing and ordering parts. 4/4: Reviewed WO this morning. Need to get updated part numbers and clarifications and then will release to procurement
Work Done: Also added to 2018184 as this was the WO that captured the service costs 8/5/19 - Flew into Calgary, 8 hours travel 8/6/19 - Work onsite, unpacked and setup system. Started SAT. No testing due to lack of material. 7 hours 8/7/19 - Work onsite, attempted to run system, spent time tracking down fault. 10 hours 8/8/19 - Work onsite, found bad power cable with faulty ground, finished SAT. 8 hours 8/9/19 - Flew to MSP, 8 hours travel

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Section Refreshing.....

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	38944	9718000		SMALL PRODUCT WEB TIPPING INCLUDING ALL CBN UPGRADES	Set Complete	100 Integration and Testing 40 Electrical Engineering 20 MFT Machine Shop 16 Pre-Production 12 Shipping 80 Electrical Technician 200 Standard Production Build	468 hrs	1		$295,880.00			0
Edit	38945			LOW PROD SENSOR MNT (EACH SYSTEM TO INCLUDE)	Set Complete		0 hrs	1		$0.00
Edit	38946			SENS SS Q4X DIG IP69K 300MM (EACH SYSTEM TO INCLUDE)	Set Complete		0 hrs	1		$0.00
Edit	38947			CBL 4/22 AWG M12 M/F 2M BLK (EACH SYSTEM TO INCLUDE)	Set Complete		0 hrs	1		$0.00
Edit	38948			STACKLIGHT TL50 GRY M12 CBL (EACH SYSTEM TO INCLUDE)	Set Complete		0 hrs	1		$0.00
Edit	38949			SENS AREA LASER LV-NH42 PNP (EACH SYSTEM TO INCLUDE)	Set Complete		0 hrs	1		$0.00
Edit	38950			UPGRADES: SPLICING STATION, PLASMA COATED ROLLERS, PINCH GUARDS, COLOR SENSOR FOR GLUE, CAMERA INHIB	Set Complete		0 hrs	1		$0.00
Edit	38951			UPGRADES: AIR PEL TENSION CONTROL, MICRO AIR PRESSURE CONTROL FOR AIR PEL TENSION CONTROL	Set Complete		0 hrs	1		$0.00
Edit	38952			UPGRADE: WELDED FRAME, CRANK ADJUST SYSTEM SIDE-TO-SIDE SLIDE WITH SIKO, FRONT-TO-BACK FEED CRANK AD	Set Complete		0 hrs	1		$0.00
Edit	38953			UPGRADE: AIR FAN AND SHAKER FOR PRODUCT FLOW	Set Complete		0 hrs	1		$0.00
Edit	38954			UPGRADE: LOW PRODUCT FEEDER, LOW PRODUCT ROLL	Set Complete		0 hrs	1		$0.00
Edit	38955	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1		$1,348.00			8
Edit	38956	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	1 Standard Production Build	1 hrs	1		$439.00			17
Edit	38957			SENS BGS MLV12 PNP 250MM ADJ	Set Complete		0 hrs	1		$398.00
Edit	38958	8130430		STATIC BAR W/MOUNT IP 350	Set Complete	1 Standard Production Build	1 hrs	1		$2,829.00	0.00	$2,829.00	0
Edit	38959	4196005		PRODUCT INDEX SPPT CURVE 1/2" TUBE	Set Complete	1 Standard Production Build	1 hrs	1		$695.00			10
Edit	38960	4650160		PRODUCT SUPPORT PNEUMATIC SHAKER	Set Complete	1 Integration and Testing	1 hrs	1		$697.00			4

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	40	40	-6.5	46.5	4659
Edit	Electrical Eng.	40	40	-70.75	110.75	4660
Edit	Software Eng.	0	0	-4	4	4661
Edit	Integration	101	101	18.75	82.25	4662
Edit	Machine Shop	20	20	-6	26	4663
Edit	Management	0	0	0	0	4664
Edit	Production	231	231	127.25	103.75	4665
Edit	EE Technician	80	80	-67.75	147.75	4666

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	4401	AUTOMATION SENSORS, INC. - SEWLKF1 BRKT,	32414	yes	($5.00)
Edit	4421	AUTOMATION DIRECT - WIRE DUCT 2.25" SQ	32490	yes	($196.00)
Edit	4428	MARTIN VIBRATION SYSTEMS & SOLUTIONS - NEA504 220VAC MICRO ELE VIB	32567	yes	($281.61)
Edit	4435	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000", EXPEDITING FEE	32582	yes	($45.00)
Edit	4433	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000", EXPEDITING FEE	32583	yes	($90.00)
Edit	4438	ECO FINISHING COMPANY - HARD ANODIZE TYPE III .001", EXPEDITING FEE, MASK/PLUG HOLES	32584	yes	($47.00)
Edit	4455	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", EXPEDITING FEE	32670	yes	($40.00)
Edit	4461	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000", EXPEDITING FEE	32671	yes	($95.00)
Edit	4462	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000"	32672	yes	($30.00)
Edit	4465	ECO FINISHING COMPANY - HARD ANODIZE TYPE III .001", MASK/PLUG THREADED HOLES	32673		($155.00)
Edit	4476	MCMASTER-CARR - BUMPER M6 X 18MM LG,	32758	yes	($86.72)
Edit	4473	AVTEC FINISHING SYSTEMS INC - ELECTROLESS NICKEL-HIGH PHOSPHOROUS, BAKE CHARGE	32762	yes	($32.50)
Edit	4479	TUV SUD AMERICA, INC - SPE 1000-13 CSI LABEL ROLL SYSTEM	32797		($2,700.00)
Edit	4507	AVTEC FINISHING SYSTEMS INC - ELECTROPOLISH	32947	yes	($33.00)
Edit	4523	MCMASTER-CARR - THREAD BUMP M6 X 1 X 18MM LG,	32960	yes	($86.72)
Edit	4538	MCMASTER-CARR - BUSH ADAPT 2 M X 1-1/2 FNPT, NIPPLE 1-1/2 NPT,	33022	yes	($47.64)
Edit	4537	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000"	33033	yes	($15.00)
Edit	4540	MIDWEST CRATING - 164"L X 58"W X 75"H ID	33046		($654.00)
Edit	4541	CROWN PLASTIC, INC. - POLYCARB SHEET CLR 1/4" (.220) 4' X 8'	33051		($139.20)
Edit	4553	TUV SUD AMERICA, INC - MODEL 4230003 LAB ROL INSPECT SYS	33126		($500.00)
Edit	4556	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000"	33137	yes	($22.50)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**