2019043 CSP

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Project Scope: The proposed offline systems consists of an Industrial Performance MFT 350IP Friction Feeder, Automatic Product Loader, High-Speed MFT 101HSM Labelers, and system integration. The customer's product will be loaded onto the Automatic Product Loader (APL) to load the product into a stack in the hopper of the MFT 350IP Friction Feeder. The product will then be separated and fed individually through the discharge of the 350IP. The product will pass under the MFT 101HSM Labeler that will be mounted in the discharge of the MFT 350IP. The MFT 101HSM will then apply a label to the product and the label will be folded around the booklet. The proposed online system consists of a High-Speed MFT 101HSM Labeler and Driven Discharge Assembly with plow label folding. The products will be transported through the online process. As the products are transported, the 101HSM will apply a label and then plow fold the label around the book. OPTIONAL ITEMS: Reject on Error mechanics - The Reject-on-Error system will be activated and timed by the end customer. Reject Signal Tracking - The Reject signal will be sent from the end customer to the 350IP Friction Feeder. The will provide the ability to time and track the product. The signal will need to be sent to the 350IP before the trailing edge of the card passes the emitter receiver pair. SIGNAL LIGHT ASSY 250/350 45MM - A signal stack light has a green, yellow, and red indication to signal positive running, low product, and error/stoppage respectively. This indication visually informs an operator of equipment running status. HDSR 1000 250-350 - The HDSR is a High Duty Stand on Rollers for securely mounting 350IP Friction Feeder ADJUSTABLE STAND TOP - An adjustable top for the HDSR stand for easier and quicker operator 350IP line adjustments Hard Carcass Discharge Belt Upgrade - With applications of higher speeds, an upgrade to the Hard Carcass Discharge Belts can significantly improve product control and accuracies in comparison of the standard discharge belts. LABELER HSM 102 AIR STAND CONFIG W/ VACUUM TAKEAWAY - Compared to the 101HSM, the 102HSM Labeler has the same labeling process mechanics but has a vacuum takeaway for post-label reel rather than the rewind on the 101HSM.
Notes: CSP WO 2019043 6/20: Working on first system in Integration. Hope to film video by late today or early tomorrow for customer approval and then payment. Sent Golf all crate dimensions and weights. 6/13: First system in Integration. Made preliminary remaining task list this morning. Frameworks for lines 2-4 are virtually complete. Remaining three APLs and 9 driven discharges are being built. Labelers will start after driven discharges. Rumor that rotary sensors may not be on order? Will look into after the meeting. 6/6: Production making good progress on 1st system. One rejected part (cradle) on labeler. Part back already. 5/23: First system picked minus labeler. Waiting for parts through inspection. 5/16: Labeler cradles were rejected. Went back to vendor to fix. 5/9: Feeder is built. Lots of parts in inspection. RL Craig stands have been received. Waiting for parts. 5/2: Golf/CSP agreed to video FAT. Building 1st of 4 systems and then building remaining 3 after. Trying to coordinate with Golf to have him review 1st machine. Feeder is pulled for 1st system. In queue behind R&R and CBN. 4/23: No Update, still need to settle FAT date dilemma with Golf. 4/18: Welded cradles are on order. engineering has talked to vendor about folding plows. Now just waiting for parts. Golf mentioned to Jim he may not be available for FAT until early July. Sales and PM will work to reign this in. 4/11: All parts on order except welded cradles for labelers and folding plow. Waiting on Twin City Fab to respond on welded cradle quote request. 4/4: Processed, quoting parts. 3/28: Received signed layout drawing. Procurement is processing. 3/21: Kicked off to procurement yesterday. A few minor loose ends. Need revised version of layout drawing to send to customer. Sent email to Jim requesting dimensions of transfer plate. Jim forwarded to Golf. 3/14: Layout drawing sent to client yesterday. 3/7: Design review today. In ME. 2/28: Got label dimensions this morning. Received down payment. Pushing to release RL Craig stands and labelers tomorrow. The remainder the following week. ME pulling old design out of CREO and updating Solidworks. 2/21: ME still working on it. Need label dimensions from the customer. Rumors that down payment is coming soon. 2/14: ME working on labelers.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	37855	9510060		APL FEEDER 2X-HSL 3X-DD	Set Complete	0 Integration and Testing 0 Electrical Engineering 0 Shipping 0 Pre-Production 1160 Standard Production Build	1160 hrs	4		$147,261.50	0.00	$589,046.00	0
Edit	37856			PACKAGING AND BOXING (NO DISCOUNT)	Set Complete		0 hrs	4		$1,300.00
Edit	38265	8319830		MFT MOTION CONTROL BOX GEN 3	Set Complete		0 hrs	1		$9,432.00	0.00	$9,432.00	2
Edit	38266	8319800		MOTION CONTROL BOX	Set Complete	4 Standard Production Build	4 hrs	1		$9,432.00	0.00	$9,432.00	0
Edit	38267	9279401		CONT ACCUTIPPING SOFTWARE	Set Complete	0 Integration and Testing 2 Standard Production Build	2 hrs	2		$5,880.00	0.00	$11,760.00	0

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	History
Edit	Mechanical Eng.	50	50	-71.75	121.75	4414
Edit	Electrical Eng.	40	180	130	50	4415	Updated quoted hours to include default machine hours: (180==>40 hrs)-MFT\peternordling Updated quoted hours to include default machine hours: (180==>40 hrs)-MFT\peternordling
Edit	Software Eng.	0	0	-6.25	6.25	4416
Edit	Integration	400	400	104.75	295.25	4417
Edit	Machine Shop	80	80	-62.5	142.5	4418
Edit	Management	0	0	0	0	4419
Edit	Production	620	620	273.75	346.25	4420

Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	4379	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000"	32295	yes	($20.00)
Edit	4411	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000", MASK/PLUG	32471	yes	($60.00)
Edit	4412	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000", EXPEDITING FEE	32472	yes	($30.00)
Edit	4436	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000", EXPEDITING FEE	32582	yes	($45.00)
Edit	4439	ECO FINISHING COMPANY - HARD ANODIZE TYPE III .001", EXPEDITING FEE, MASK/PLUG HOLES	32584	yes	($47.00)
Edit	4442	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", EXPEDITING FEE	32596	yes	($47.50)
Edit	4459	ECO FINISHING COMPANY - ELECTROLESS NICKEL 0.2-0.4/1000", EXPEDITING FEE	32670	yes	($40.00)
Edit	4460	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000", EXPEDITING FEE	32671	yes	($95.00)
Edit	4485	AUTOMATION DIRECT - WIRE DUCT 2.25" X 2.25"	32858		($410.00)
Edit	4490	MIDWEST CRATING - 152"L X 86"W X 86"H ID, 110"L X 86"W X 30"H ID, 4"X4"X12'	32880		($4,110.00)
Edit	4494	ECO FINISHING COMPANY - CLEAR ANODIZE 0.1-0.2/1000", EXPEDITING FEE	32889	yes	($31.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**