2017060 Essentra

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Project Scope: The proposed system is for (4) MFT IP 250SLD Industrial Performance Friction Feeders which will separate and feed your products from a stack in the in feed hopper of the feeder. Each feeder will be equipped with a (2) meter Automatic Product Loader for increased loading capacity. The APL's will be mounted at an angle to maximize loading capacity to the system so the leaflets are loaded as vertically as possible on the APL. The feeders will be equipped with an SLD (896mm) long discharge with split discharge opening. The split discharge will allow the MFT 101HSM Label Applicator to fully access the top of the product along the width of the product. Once a leaflet is detected by the start sensor mounted in the discharge of the feeder a labeler will apply a label. The product will then exit the discharge of the feeder and be placed onto the product tray. A lug will then slide the product off the product tray and place onto the bed of the HSC – 1 High Speed Collator. This will allow the back side of the products to be aligned with one another. The labelers can be enabled and disabled from the line by the operator. The products will be secured together with hot melt glue. As the products exit the system they will be collected onto a Shingling Conveyor which will have a Stacker to vertical position the products on their sides as they transfer onto the Shingling Conveyor. Each system will be equipped with a barcode reader to scan the barcode before it exits the discharge of the feeder. If any system has a no barcode or bad barcode read the products will be flagged and tracked through the system where they will be automatically rejected. The reject on error will contain a reject verification sensor which will ensure a product was rejected before it goes into the lock box. If an incorrect barcode is detected the system will stop on error and the system will be locked out (this is an mode they can enable/disable in the software - behind PLC password protected menu). Once locked out the system will require a keyed restart from a manager. The reject on error will allow for MFT and Essentra to activate the reject mechanics. Essentra will mount and integrate their vision inspection system and will activate the reject as needed. As the product is collected on the shingling conveyor a good product count will be verified. Once the good product count has been reached (after the reject assembly) a cylinder will tap a product over so the operator has a visual of where one batch starts and one batch ends. The thickness detection will be a proximity sensor which will measure the height of the stack to an operator set-point. If the stack is too tall or too short it will be flagged for rejection. The labelers will be equipped with a manual splicing table which will consist of a flat work surface with cutter and tape dispenser to provide quick and easy linear splicing. The feeders, labelers and barcode readers will be able to be enabled and disabled individually to allow flexibility with your different job configurations. Optional items: Driven Discharge Assembly with tab folding to allow you to remove one feeder/labeler pocket from the line and feed into this assembly which will fold your labels around the leaflet. This system will be a stand alone conveyor with plow folding on it's own mounting, extended warranty for 2 years of warranty coverage (parts and labor at Multifeeder), extended warranty for 2 years with parts and labor in Manati. Essentra is tax except so MFT won't pay any taxes on the order. Should any arise it will be the responsibility of Essentra to pay the taxes.
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	Department	Quoted Hours	Est. Hours	Hours Remaining	xid
Edit	Mechanical Eng.	280	280	280	1831
Edit	Electrical Eng.	174	174	174	1832
Edit	Software Eng.	0	0	0	1833
Edit	Integration	240	240	240	1834
Edit	Machine Shop	0	0	0	1835
Edit	Management	0	0	0	1836
Edit	Additional Production	60	60	60	1837


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**