2017060 Essentra

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Project Scope: The proposed system is for (4) MFT IP 250SLD Industrial Performance Friction Feeders which will separate and feed your products from a stack in the in feed hopper of the feeder. Each feeder will be equipped with a (2) meter Automatic Product Loader for increased loading capacity. The APL's will be mounted at an angle to maximize loading capacity to the system so the leaflets are loaded as vertically as possible on the APL. The feeders will be equipped with an SLD (896mm) long discharge with split discharge opening. The split discharge will allow the MFT 101HSM Label Applicator to fully access the top of the product along the width of the product. Once a leaflet is detected by the start sensor mounted in the discharge of the feeder a labeler will apply a label. The product will then exit the discharge of the feeder and be placed onto the product tray. A lug will then slide the product off the product tray and place onto the bed of the HSC – 1 High Speed Collator. This will allow the back side of the products to be aligned with one another. The labelers can be enabled and disabled from the line by the operator. The products will be secured together with hot melt glue. As the products exit the system they will be collected onto a Shingling Conveyor which will have a Stacker to vertical position the products on their sides as they transfer onto the Shingling Conveyor. Each system will be equipped with a barcode reader to scan the barcode before it exits the discharge of the feeder. If any system has a no barcode or bad barcode read the products will be flagged and tracked through the system where they will be automatically rejected. The reject on error will contain a reject verification sensor which will ensure a product was rejected before it goes into the lock box. If an incorrect barcode is detected the system will stop on error and the system will be locked out (this is an mode they can enable/disable in the software - behind PLC password protected menu). Once locked out the system will require a keyed restart from a manager. The reject on error will allow for MFT and Essentra to activate the reject mechanics. Essentra will mount and integrate their vision inspection system and will activate the reject as needed. As the product is collected on the shingling conveyor a good product count will be verified. Once the good product count has been reached (after the reject assembly) a cylinder will tap a product over so the operator has a visual of where one batch starts and one batch ends. The thickness detection will be a proximity sensor which will measure the height of the stack to an operator set-point. If the stack is too tall or too short it will be flagged for rejection. The labelers will be equipped with a manual splicing table which will consist of a flat work surface with cutter and tape dispenser to provide quick and easy linear splicing. The feeders, labelers and barcode readers will be able to be enabled and disabled individually to allow flexibility with your different job configurations. Optional items: Driven Discharge Assembly with tab folding to allow you to remove one feeder/labeler pocket from the line and feed into this assembly which will fold your labels around the leaflet. This system will be a stand alone conveyor with plow folding on it's own mounting, extended warranty for 2 years of warranty coverage (parts and labor at Multifeeder), extended warranty for 2 years with parts and labor in Manati. Essentra is tax except so MFT won't pay any taxes on the order. Should any arise it will be the responsibility of Essentra to pay the taxes.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	29017			ANGLED APL MOUNTING (ESTIMATED AT 20 - 45 DEGREES)	Set Complete		0 hrs	4		$625.00
Edit	29018			AFTER REJECT PRODUCT COUNTER (GOOD PRODUCTS) WITH PRODUCT KICKER	Set Complete		0 hrs	1		$875.00
Edit	29019	7005190		STACKLIGHT TL50 GRY M12 CBL	Set Complete	4 Standard Production Build	4 hrs	4		$439.00			17
Edit	29020	7160100		SENS BGS ML17 PP 50MM FIXED	Set Complete	8 Standard Production Build	8 hrs	8		$398.00			9
Edit	29021			FINAL STACK HEIGHT DETECTION - PROXIMITY DETECTION	Set Complete		0 hrs	1		$1,322.00
Edit	29022			(4) DAYS INSTALLATION AND TRAINING INCLUDING EXPENSES	Set Complete		0 hrs	1		$7,500.00
Edit	29023			LABELER SPLICING TABLES - MANUAL SPLICING TABLE WITH LINEAR CUTTER AND TAPE DISPENSER	Set Complete		0 hrs	4		$425.00
Edit	29024			STOP ON LOW LABEL	Set Complete		0 hrs	4		$229.00
Edit	29025			PLC TRACKING CONTROLLER - BAD BARCODE/NO BARCODE PRODUCTS WILL STOP REST OF DOWNSTREAM FROM PRODUCIN	Set Complete		0 hrs	1		$15,995.00
Edit	29026			(6) CHANNEL HOT MELT GLUE SYSTEM INCLUDING (6) HOSES/HEADS AND PATTERN CONTROLLER	Set Complete		0 hrs	1		$31,200.00
Edit	29027	4051000		O-RING BRIDGE BELT TRACK	Set Complete	8 Standard Production Build	8 hrs	8		$385.00			0
Edit	29028	7031210		DUAL 220V QUADPLEX ASSY	Set Complete	2 Standard Production Build	2 hrs	2		$819.00			4
Edit	29029	8238000		SAFETY CONTROLLER CAT3 5 OUT	Set Complete	0 Electrical Engineering 12 Electrical Technician	12 hrs	1		$4,431.00			1
Edit	29030	9109503		FEEDER 250 IP3 DCC SLD STD CFG	Set Complete	52 Standard Production Build	52 hrs	4		$17,008.00			0
Edit	29031	7160000		SENS BGS MLV12 PNP 250MM ADJ	Set Complete	4 Standard Production Build	4 hrs	4		$687.00			0
Edit	29032			PRODUCT TRANSFER TRAYS	Set Complete		0 hrs	3		$795.00
Edit	29033	4303100		CONV STRADDLE MNT 8020 550	Set Complete	12 Standard Production Build 0 Integration and Testing	12 hrs	4		$2,115.00			0
Edit	29034	9427650		IMPRESSO LABELER ASSY	Set Complete	88 Standard Production Build	88 hrs	4		$14,995.00			0
Edit	29035	4603500		FEEDER LABELER MOUNT RLC	Set Complete	12 Standard Production Build 8 Integration and Testing	20 hrs	4		$3,985.00			0
Edit	29036	9279400		ACCUTIPPING W/ENCODER	Set Complete	16 Integration and Testing	16 hrs	4		$5,345.00			2
Edit	29037	7160000		SENS BGS MLV12 PNP 250MM ADJ	Set Complete	4 Standard Production Build	4 hrs	4		$687.00			0
Edit	29038	4150250		250SLD SPLT DISCH K XED-ED 213	Set Complete	8 Standard Production Build	8 hrs	4		$1,895.00			0
Edit	29039	9231200		HSC 1 STANDARD CONFIGURATION	Set Complete	64 Standard Production Build 0 Electrical Engineering 1 Electrical Technician	65 hrs	1		$18,185.00			0
Edit	29040			SYSTEM INTEGRATION SETUP AND TESTING	Set Complete		0 hrs	1		$21,995.00
Edit	29041			PRODUCT TRANSFER DEVICE FROM HORIZONTAL TO VERTICAL AS IT TRANSFERS FROM 90 DEGREE DOWN DD 450/350 T	Set Complete		0 hrs	1		$7,995.00
Edit	29042	9212600		SC 2000 350 RR STD CONFIG	Set Complete	14 Standard Production Build 1 Pre-Production	15 hrs	1		$4,489.00			0
Edit	29043	8131100		KEYENCE SR-710 2D/1D READER KIT DCC FEEDER	Set Complete	0 Electrical Engineering 32 Electrical Technician 8 Integration and Testing	40 hrs	4		$6,590.00			0
Edit	29044			PACKAGING AND HANDLING	Set Complete		0 hrs	1		$3,574.00
Edit	29045			AIR SHIPPING	Set Complete		0 hrs	1		$22,870.00
Edit	29046			REJECT ON ERROR WITH LOCK BOX (INCLUDES VERIFICATION SENSOR)	Set Complete		0 hrs	1		$6,995.00
Edit	29047			LOCK OUT BOX - FOR WRONG BARCODE	Set Complete		0 hrs	1		$495.00
Edit	29048			DUAL INPUTS FOR REJECT SOLENOID - ONE FOR MFT AND ONE FOR ESSENTRA	Set Complete		0 hrs	1		$125.00
Edit	29049	9193810		APL 2000 190 STD CONFIG	Set Complete	40 Standard Production Build 32 Integration and Testing	72 hrs	4		$7,804.00			0
Edit	29050			SHIPMENT INSURANCE	Set Complete		0 hrs	1		$3,500.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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	Department	Quoted Hours	Est. Hours	Hours Remaining	xid
Edit	Mechanical Eng.	280	280	280	1831
Edit	Electrical Eng.	174	174	174	1832
Edit	Software Eng.	0	0	0	1833
Edit	Integration	240	240	240	1834
Edit	Machine Shop	0	0	0	1835
Edit	Management	0	0	0	1836
Edit	Additional Production	60	60	60	1837

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**