2016061 Packaging Graphics

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Packaging Graphics 2016061.xlsm Workorders Folder

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Project Scope: This proposal consists to upgrade your existing Multifeeder Technology feeding and verification system (as per Multifeeder proposal # 23947-R2 and Packaging Graphics purchase order 616645). Multifeeder will upgrade the system (sequence of operation listed below) to simply the feeding and verification system to simply set up and change over between products. The feeder system mounted on Stand on Rollers less the Automatic Product Loader will be returned to Multifeeder. Packaging Graphics will pay the shipping charges to Multifeeder and Multifeeder will pay shipping charges to return the upgraded system to Packaging Graphics. Multifeeder will rework the system to allow the system to feed the product with either the narrow or wide dimension leading at improved speed. The changes to the system will include reprogramming the system to queue the good reads so the number of faults generated by the pass confirmation sensor will be greatly reduced. Sequence of operation for the upgraded system: The Multifeeder Technology MFT 550 XLD Industrial Performance Friction Feeder system will to present sheets in continuous motion to be inspected from the top and the bottom by a bar code verification system. The feeder will gently separate your products from a vertical stack of the in feed hopper of the feeder. Dual Vacuum Track Assemblies each consisting of a vacuum chamber and a feed belt with holes that travels over the chamber will be used to allow the feeder to best grip the products as they are fed. As the products are fed they will be transported individually through the 600mm (23.64") long discharge of the feeder. Left and Right Discharge Side Guides will be used to be certain that the products are straight as they travel on the feeder discharge. A Bar Code Verification system will scan the cards from the top and the bottom as they travel on the discharge of the feeder. If a "No Read" or a "Bad Read" occurs the vision system will signal a reject on error gate to divert product including the "No Read" or "Bad Read" Product into a customer supplied reject box below (it may be possible that a good product or products is rejected with the bad). A pass confirmation sensor will be used to check that only verified products pass onward to the shingling conveyor. The verified products will be transferred into the pinch point of a customer supplied pressure roller assembly on an existing Shingling Conveyor for further processing. A secondary sensor will be used to check for doubles as they travel on the feeder discharge. If a double is detected, the system will be signaled to stop and will declare a feed fault. A PLC controller will be used to manage the two bar code reader system, secondary double detection sensor, reject on error, and to provide a batch count kicker to move a single product out slightly to signal the end of a batch. An APL 2000-490 Automatic Product Loader (2000mm x 490mm) will be positioned in line with respect to the feeder and will be used to allow for an optimum stack height in the in feed magazine of the feeder and for increased in feed magazine capacity. The feeder system will be mounted onto a HDSR 1000-550 Heavy Duty Stand on Rollers for height adjustment and mobility. A Remote Keypad will be used to allow the controls of the feeder to be placed in an optimum location. System Integration and testing includes testing of all individual pieces to perform as one complete system including. System Integration also includes testing of the feeding performance of each product size at the rate specified as well as creating a detailed set up video showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment. Multifeeder will perform a Factory Acceptance Test for customer review and approval prior to shipment showing two samples being fed and verified as specified above. (Cover Girl # 1 (120mm x 90mm) and Cover Girl # 2 (140mm x 40mm. Existing system: Sequence of Operation (from proposal $ 23947-R2): This revised proposal consists of a Multifeeder Technology MFT 550 XLD Industrial Performance Friction Feeder system to present sheets continuous motion to be inspected from the top and the bottom by a bar code verification system at a rate of up to 70 meters per minute. This proposal is contingent upon a successful test of customer supplied samples and a confirmation of project details. This proposal is to match your purchase order 616645 issued on June 16, 2015. The feeder will gently separate your products from a vertical stack of the in feed hopper of the feeder. Dual Vacuum Track Assemblies each consisting of a vacuum chamber and a feed belt with holes that travels over the chamber will be used to allow the feeder to best grip the products A Bar Code Verification system will scan the cards from the top and the bottom as they travel on the discharge of the feeder. If a "No Read" or a "Bad Read" occurs the vision system will signal a reject on error gate to open and divert product including the "No Read" or "Bad Read" Product into a customer supplied reject box below (it may be possible that a good product or products is rejected with the bad). The verified products will be transferred into the pinch point of a customer supplied pressure roller assembly on an existing Shingling Conveyor for further processing. A secondary sensor will be used to check for doubles as they travel on the feeder discharge. If a double is detected, the system will be signaled to stop and will declare a feed fault. A PLC controller will be used to manage the two bar code reader system, secondary double detection sensor, reject on error, and to provide a batch count kicker to move a single product out slightly to signal the end of a batch.as they are fed. As the products are fed they will be transported individually through the 600mm (23.64") long discharge of the feeder. Left and Right Discharge Side Guides Size will be used to be certain that the products are straight as they travel on the feeder discharge. An APL 2000-490 Automatic Product Loader (2000mm x 490mm) will be positioned in line with respect to the feeder and will be used to allow for an optimum stack height in the in feed magazine of the feeder and for increased in feed magazine capacity. The feeder system will be mounted onto a HDSR 1000-550 Heavy Duty Stand on Rollers for height adjustment and mobility. A Remote Keypad will be used to allow the controls of the feeder to be placed in an optimum location. System Integration and testing includes testing of all individual pieces to perform as one complete system including. System Integration also includes testing of the feeding performance of each product size at the rate specified as well as creating a detailed set up video showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment. AMENDMENT A FOR PO 616645 MULTIFEEDER MFT-550 PERFORMANCE ACCEPTANCE CRITERIA • Double detector has to work regardless of caliper and this to be demonstrated by taping two pieces together and running at speed and tripping machine. Repeated on multiple calipers as mentioned below. • Acceptance run to consist of 5 samples: Duracell AAA 32 --- (already at Multifeeder location) video to include set-up with elapse time and run of 5,000 pieces continues at speed 24,000 per hour and reject samples with double and rejection for no code and wrong code. Will supply pieces with different bar code, this is to be repeated 3 times Small card 110mm X 25mm BANNER--- (Sandalwood and Mediterranean already at Multifeeder) will supply more for acceptance run. Video to include set-up with elapse time and run of 5,000 pieces continues at speed 36,000 per hour and reject samples with double and rejection for no code and wrong code. This is to be repeated 3 times Jenny Craig Turkey ----(already at Multifeeder location) video to include set-up with elapse time and run of 5,000 pieces continues at speed 24,000 per hour and reject samples with double and rejection for no code and wrong code. Will supply pieces with different bar code, this is to be repeated 3 times Soft lips LUX cards ----- (product to be shipped to Multifeeder) video to include set-up with elapse time and run of 5,000 pieces continues at speed to be determined by Multifeeder as max speed while reading one code and verifying the other. Reject samples with double and rejection for no code and wrong code will be tested at speed. Will supply pieces with different bar code, this is to be repeated 3 times Starbucks Card --- (product to be shipped to Multifeeder) video to include set-up with elapse time and run of 5,000 pieces continues at speed to be determined by Multifeeder as max speed while reading one code. Reject samples with double and rejection for no code and wrong code will be tested at speed. Will supply pieces with different bar code, this is to be repeated 3 times • Batch Kicker ---- Unit to be set at 500 pieces and demonstrated in the above test and a case is to be hand counted to verify counter accuracy. • Bar Code – Unit is to be tested reading 2D bar code and the following 1D bar codes: UPC CODE A and E, Code 128, code39, EAN13 and code 2 of 5
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UPGRADE OF SYSTEM AS SPECIFIED IN SEQUENCE OF OPERATION

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	Department	Quoted Hours	Hours Remaining	Billed Hours	xid
Edit	Mechanical Eng.	0	0	0	322
Edit	Electrical Eng.	40	-64	104	323
Edit	Software Eng.	0	0	0	324
Edit	Integration	100	96	4	325
Edit	Machine Shop	0	0	0	326
Edit	Management	0	0	0	327
Edit	Additional Production	0	-3	3	328

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**