2015143 Bell-Mark Printing Systems

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Bell-Mark Printing Systems 2015143.xlsm Workorders Folder

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Project Scope: This proposal consists of an upgrade of two current Multifeeder Technology feeding and transport systems on order with Multifeeder as per your Teleflex Lidstock post FAT Action item list. One of system is at Bell-Mark and one is at Multifeeder. These proposed upgrades will be performed first on the system currently at Multifeeder. Bell-Mark will send a representative to Multifeeder to witness a Factory Acceptance Test of the system for approval prior to shipment. Once approved, a kit of parts will be sent to Bell-Mark to upgrade the second system. This proposal includes up to 3 days of start up assistance at Bell-Mark for system upgrade and Factory Testing. The lead time of the revise Catch Pan (Items #2 and # 3) will be 8-10 weeks. The remaining items have a 4-6 week lead time after receipt of purchase order. Once a purchase order has been placed, Multifeeder and Bell-Mark will work together to complete the items less #2 and #3 (estimated 4-6 weeks) and agreed to back order the Catch Pan for delivery at a later date (estimated 8-10 weeks) Attached is the list of proposed action items with a brief description of Multifeeder proposed solution: 1. Adjustments from sheet to sheet need to be much easier and faster. - The last timed changeover on 7/9/15 took 35 minutes. Teleflex needs 5 minutes. The original proposed specified four different sample sizes that were tested and configured prior to system approval and shipment. A new set of samples was received by Multifeeder on July 15th, 2015. Multifeeder has been asked to rework the system to accommodate a 5 minute changeover by trained skilled operator between the new sample sizes. This item includes changes to the feeder belt configuration, side guides, and testing of each of the individual new sample sizes provided for an estimated 5 minute change over with tools needed on some of the sizes. The product will all be fed center justified on the system. 2 Catch Pan Magnets - Look into making the side magnets the length of the pan and use the small magnets for the end to limit adjustments for sheet size changeover. Multifeeder has been asked to rework the catch tray to include longer funnel side guides on each side to replace the existing four individual side guides. In addition a second set of shorter small magnets has been requested. 3 Catch Pan needs to be longer. Currently at 19" and the longest sheet size is 25". Multifeeder has been asked to rework the Catch Tray Plate to accommodate a 25" long product. This involves designing and building a longer catch tray to accommodate a 25" long product. This longer catch tray will require and additional cross brace to support the length. 4 Anti-Static considerations needed for catch pan, either a static brush, air knife, etc. Teleflex requires that the sheets stack up almost as uniformily as the delivered tyvek. The current design will not allow that. The transport exit will be revised to include an additional static reduction system to reduce static on the products as they are transferred from the conveyor into the catch tray plate. 5 Guide to the dials for roller adjustment. This will allow faster setup when switching from paper to tyvek. Multifeeder has been asked to revise the feeder to have a digital scale for the height of the stripper wheels with respect to the feeder. 6 The product sensor is not detecting the double feeds or folded sheets. To address the detecting of double feeds, Multifeeder will test the new samples received and provide a recipe to properly detect double feeds or folded sheets. No Charge. 7 Need shorter magnetic bars in the catch pan for the smaller sheets. This item is a duplicate of #2. 8 Need to change the conveyor stop buttons to "Mushroom" E-Stops. Two on either end for the operator side and one in the middle on the back side. Multifeeder has been asked to change the Stop Conveyor Buttons that stop the conveyor to E-Stop Button that disconnect power from the drives but keep power to the feeder and conveyor controls. The Air supply will not be disconnected. 9 Longer Funnel Guide Rods that are approx 5" longer Multifeeder will test the new samples received and provide longer Guide Rods that are approximately 5" longer. No charge. 10 13" PVC belt with V groove will need to be replaced. Multifeeder will replace the 13" wide PVC Belt with a 13" wide Silicon Belt. No charge. 11 Fix Programming issue #1 - When making changes on program 1 and then saving it to program 2 the system saves the program 1 and 2. Multifeeder will test the described issue and report back. No Charge. 12 Fix Programming Issue # 2 - After a run of 100 counted sheets, the conveyor stops feeding as expected and roughly 20 seconds later the feeder will feed out sheets at extremely high speeds. Video was taken. Multifeeder will test the described issue and report back. No Charge. 13 Integration with Print System - If print system is not ready, the feeder should not feed and stop conveyor. Bell-Mark will provide additional detail on the signal sent from the Printer to the conveyor (Voltage or closed contact). Multifeeder will provide instruction to signal the system to stop provided a defined signal is received by Multifeeder. No Charge. 14 Printer not ready, feeder can start -- needs to be fixed so it cannot start, right now fix can only stop it once started Bell-Mark will provide additional detail on the signal sent from the Printer to the conveyor (Voltage or closed contact). Multifeeder will provide instruction to signal the system to stop provided a defined signal is received by Multifeeder. 15 Printer fault/Not Ready should cause feeder stacklight to go yellow Multifeeder will provide instruction to Bell-Mark on connecting Printer Fault to J3 Low Product Port to activate Yellow Light and to stop the system. 16 8020 needs to be filled where there is no bracketing. Bell-Mark to provide additional detail on areas that need filling to clarify this requirement. 17 The Intelijet TS controller needs to be moved to the backside of the conveyor. Bell-Mark line item. 18 Intelijet TS drop bracket needs to be modified so that the print heads are always sitting square with the belt. Bell-Mark line item. 19 Better ink level tracking for the all of the Intelijet TS ink cartridges. Bell-Mark line item. 20 Control batch counter of the feeder head at Bell-Mark screen - currently the batch count is adjusted at the feeder head. Multifeeder will provide Bell-Mark with details on how to integrate with the system (feeder and conveyor) via serial control. No Charge. 21 Need to send feeder and printers spare part lists, user manuals, PM schedule to Mike Schnoor Multifeeder will provide spare parts lists, user manuals with PM schedule to Bell-Mark. No charge. 22 Noise level of machine needs to be less than 85 Dba. Current level is 85-87 Multifeeder has been asked to reduce the noise level of the system from 85-87 to less than 85Dba. Multifeeder will add noise reduction foam to the side panel of the conveyor to reduce noise level. No charge. 23 reduce height of infeed guides and posts: Multifeeder can provide a set of guides and product support rods that are 15" high instead of 30" high. Multifeeder will invoice for the new parts and Bell-Mark can return the tall guides and product rods for credit. No charge. 24. Control batch counter of the feeder head at Bell-Mark screen - currently the batch count is adjusted at the feeder head. Bell-Mark may utilize Multifeeder serial control to interface with the feeder controller. Options Available: Other options include a Spare Parts Kit, a Low Product Sensor Assembly, and standard feeder installation.
Notes: 8/6/2015: Ed to call a kick-off to discuss upgrades on 8/7 8/13/2015: Aaron asked EE and ME for completion dates 8/13/2015: EE replied they had put in an order for static bars 8/13/2015: ME to start their work on 8/24 8/13/2015: EE to provide static system 8/17/2015: Still no response from ME after second email 8/20/2015 Seiko counters and catch tray need engineering 8/20/2015 Rest of project moving forward 8/26/2015: Catch tray released
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On Hand

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23469

TEST AND CONFIGURE SYSTEM FOR 5 MINUTE CHANGE OVER FOR ADDITIONAL SAMPLES SIZES

Set Complete

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$7,995.00

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23470

CATCH PAN MAGNETS AND REVISED SIDE GUIDES

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$0.00

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23471

REVISE CATCH PAN TO ACCOMMODATE 25" LONG PRODUCT WITH SUPPORT

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$1,995.00

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23472

ADDITIONAL STATIC REDUCTION SYSTEM

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$1,595.00

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23473

UPGRADE TO DIGITAL READOUT FOR STRIPPER WHEEL HEIGHT ADJUSTMENT ONLY

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$2,487.00

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23474

PRODUCT SENSOR TESTING

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$0.00

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23475

LONGER FUNNEL SIDE GUIDE RODS (APPROX. 5" LONGER)

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$0.00

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23476

REPLACE PVC BELT WITH 13" SILICON BELT

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$0.00

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23477

SET OF THREE E-STOP BUTTONS (DISCONNECT POWER TO DRIVES ONLY)

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$2,489.00

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23478

FIX PROGRAMMING ISSUE

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$0.00

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23479

INTEGRATE WITH PRINT SYSTEM - CONVEYOR STOP ON ERROR

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$800.00

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23480

SYSTEM DRAWING, FAT, AND INTEGRATION

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$1,495.00

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23481

START UP ASSISTANCE AT BELL-MARK (UP TO 3 DAYS)

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$0.00

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	2620	PRODUCTION AUTOMATION CORP - IQ PWR EASY 20" EFF X 24.57" OL	23690	yes	($1,700.00)
Edit	2688	ECO FINISHING COMPANY - BLACK ANODIZE 0.1-0.2/1000"	24059	yes	($40.00)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**