2015110 MassCor Correctional Industries

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Project Scope: The proposed system consists to upgrade your existing Multifeeder Technology tipping system to accommodate larger sheets and to add a vision inspection system with reject on error module. Your existing tipping system consists of a Multifeeder Technology MFT 350 Industrial Performance Friction feeder that will gently separate your product from and inclined stack of in feed magazine of the feeder. To accommodate the new 11" wide and 8-1/2 long base sheet, four 30mm wide feed belt assemblies will be added (replacing the two existing 20mm wide belts). The two middle feed belts will be configured with Vacuum Track Assemblies each consisting of a vacuum chamber and a feed belt with holes that travel over the chamber to allow the feeder to best grip the products as they are fed. A HD 425 Heavy Duty Rear Support Assembly will be used to support the stack from the back as the base products are fed. The feeder discharge will be equipped with four sets (top and bottom) of discharge belt to best support the product as they travel on the discharge of the feed and transferred onto the vacuum track Assembly with consistent repeat. The Vacuum Track Conveyor is currently equipped with two 50mm wide Vacuum Tracks with belts. An additional Vacuum Tracks will be added to the conveyor to accommodate the 11" wide sheet and the two old belts will be replaced for a total of three Vacuum Tracks. The existing Nordson Hot Melt Glue System will apply glue to the base products as they travel on the transport. The two glue heads will be equipped with 90 degree nozzles to allow the heads to be mounted under the second MFT 350 Friction Feeder that is straddle mounted over the base. The second feeder will be upgraded to have a 20mm wide vacuum Track Assembly consisting of a vacuum chamber and a feed belt with holes that travels over the chamber to allow the feeder to best grip the reflective sticker as they are fed. The stickers will be fed into the pinch point of a new small profile pressure roller assembly to assure proper placement of the stick onto the spot glues surface of the base product. Next a small airjet will added to gently blow on the sticker as it travels on the transport. A Vision Sensor System will inspect the base product to be certain that the reflective license tab is present on the base product. If the tab is not detected, a reject on error gate will open to divert the card missing a tab below. The Reject Gate will be mounted between the tipping system and the shingling conveyor. The Gate will be normally open and will require a "Good Scan" to close and allow the tipped cards to be transferred onto the shingling conveyor. The Input Output card on the conveyor controller will used to control the sensor and to open and close the reject on error gate. Next the properly inspected cards will be transferred onto the shingling conveyor in batches. The system will be configured with active count guarantee so if a card is rejected another card will be made to replace the card in the batch. This will be controlled by an Input Output card on the base feeder. The Shingling Conveyor is currently equipped with two 50mm wide belts. The existing two belts will be replaced with three sets of 50mm belts to best support the products as they travel on the Shingling Conveyor. This proposal include four days of onsite start up assistance to help install the upgraded parts, test and debug, and to train your staff on the set up and operation of the system. Multifeeder's Engineering team will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. A detailed set up video will be created showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment.
Notes: 6/25/2015 Nothing started, wait for money 7/2/2015 Kick off on 7/7, down payment received 7/9/2015 ME refused to fill out work order 7/9/2015 Aaron filled out work order and released it 7/9/2015 Mark B asked for part number on reject from ME 7/9/2015 released by 7/9 7/30/2015 A few parts waiting to arrive 8/6/2015 Mark N and Nick verified that the vision system will work 8/6/2015 Look to ship week of Aug. 17 8/13/2015 Intergration and EE to work together to qualify the reject system 8/13/2015 Use VTC 4000 on the demo floor 8/20/2015: We need to test camera and reject on VTC 4000 in demo room or Bell-Mark 2015046 8/20/2015: Once we pass the test, we can ship all the parts
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	23258	4291800		VACUUM CHAMBER 30 MM	Set Complete		0 hrs	2		$978.00			8
Edit	23259	1199600		FEED BELT SE 304606SDV	Set Complete		0 hrs	4		$167.00			86
Edit	23260	4650000		M50 VACUUM PUMP ASSY	Set Complete	2 Standard Production Build	2 hrs	1		$2,350.00			1
Edit	23261	4128200		DISCHARGE PULLEY 204620K	Set Complete		0 hrs	4		$71.00			31
Edit	23262	1177400		XED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	8		$94.00			267
Edit	23263	4479603		EXT VAC CHAMB TRACK 502000 CF	Set Complete		0 hrs	1		$3,146.00			0
Edit	23264	1189000		HSVC BED BELT RR 50802000	Set Complete		0 hrs	1		$669.00			3
Edit	23265	4291700		VACUUM CHAMBER 20 MM	Set Complete	1 Standard Production Build	1 hrs	1		$978.00			7
Edit	23266	1199500		FEED BELT SE 204606SDV	Set Complete		0 hrs	1		$127.00			14
Edit	23267	CUSTOM		VISION SENSOR SYSTEM	Set Complete		0 hrs	1		$9,995.00
Edit	23268	7032200		I/O CONTROL BOARD ASSY KIT	Set Complete	0 Electrical Engineering 10 Electrical Technician	10 hrs	2		$2,242.00			0
Edit	23269	4686702		VTC AIR REJECT SHORT	Set Complete		0 hrs	1		$3,995.00			0
Edit	23270	CUSTOM		CONVEYOR REJECT WIZARD	Set Complete		0 hrs	1		$1,995.00
Edit	23271	CUSTOM		ACTIVE COUNT GUARANTEE	Set Complete		0 hrs	1		$1,995.00
Edit	23272	4166900		SC BELT TRACK RR 5080022000	Set Complete		0 hrs	1		$728.00			0
Edit	23273	CUSTOM		SYSTEM DRAWING, TESTING, AND INTEGRATION	Set Complete		0 hrs	1		$2,995.00
Edit	23274	CUSTOM		ONSITE START UP ASSISTANCE (ESTIMATED AT 4 DAYS)	Set Complete		0 hrs	1		$8,995.00

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	2554	METAL SUPERMARKETS - ALUM .250 " X 6" X 8' LG	23428		($60.00)
Edit	2601	POWER/MATION DIVISION INC - BANNER REMOTE SEN W/ETHERNET, MNTABLE IVU REMOTE DISPLAY 3.5", IVU REMOTE DISPLAY CBL, IVU PWR & I/O CBL 30FT, IVU CAMERA BRKT, PI	23593	yes	($1,758.00)
Edit	2635	POWER/MATION DIVISION INC - IVU REMOTE DISPLAY MOUNT,	23800	yes	($22.39)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**