2015011 Martin Industries

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Martin Industries 2015011.xlsm Workorders Folder

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Project Scope: The budgetary proposed system consists of a Multifeeder Technology Industrial Performance transport system to receive products from a AJ Engineering Cutting machine and then transfer the sheets into the flighted in feed of a Conflex wrapping machine at a rate of up to 100 per minute. This proposal is contingent upon a successful test of all of the samples sizes and a confirmation of project details. The AJ Engineering machine will have five rolls of paper of different colors that in will group and cut together. The nature of the cutting device will secure the stacks together when they are cut. The completed stacks will travel on the existing conveyor of the AJ machine and will be transferred onto a Flat belt conveyor that is 8ft long. A system controller will be used to detect the presence of the stack and to increment the conveyor forward to receive the stack. The stack will next transfer onto a second 4ft conveyor. The two conveyors will be used to buffer the products. Next the products will be transferred into a XLD Powered discharge which will feed the entire stack into the flighted in feed of a Conflex Wrapping Machine at a rate of up to 100 per minute. The system controller will manage the two conveyors to receive and buffer the stacks. Alternatively the customer would like to transfer the sheets or stacks in batches into a set of Bombay doors to release into the flighted in feed of the Conflex. The powered discharge would transfer 5 sheets into the Bombay Doors before releasing below. Multifeeder's Engineering team will create a system drawing and system specification for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rates specified. A detailed set up video will be created showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment.
Notes: 3/11/2015 date pushed back to 5-15 3/9/2015 110 hours left of ME on the DD only 3/9/2015 DD should be done on 3-27-15 4/2/2015 This project is slipping, original due date was 4/22 and now 5/15 is in jeopardy 4/2/2015 Changes have been made to Driven Discharge design, Ed to call meeting with Peter and Tyler to review 4/2/2015 Dates continue to miss 4/2/2015 Internal meeting on 4/6/15 4/6/2015 ME to release Dual Discharge by 4-8-15 4/6/2015 ME to release bombay doors by 4-22-15 4/7/2015 Mark to reach out to Terry Martin to see if we can get samples and if the 950 would work as a temporary solution 4/7/2015 Mark to email manual, parts manual and technical manual 4/9/2015 Mark N and Aaron had a conference call with Terry Martin 4/9/2015 MFT is going to loan them our 950 with stand, modifications request have been sent to Penny and Ed 4/9/2015 Terrry Martin will be driving the machine up himself and signing off on zero dollar lease supplied by Mark N 4/9/2015 Hope to ship by 4-15-15 4/17/2015 Terry Martin picked up the 950 with stand 4/17/2015 Dual Driven Discharge parts were ordered 4/17/2015 Bombay doors hoping to release on April 22 4/23/2015 Driven discharge on order 4/23/2015 Bombay door system to be released end of week 6/18/2015 In integration 6/18/2015 All parts are in 6/18/2015 Brian working on it as his only priority 6/18/2015 To be completed before month end, barring complications 6/25/2015 Production to be completed by 6/26 6/25/2015 Aaron to confirm shipping/drop off of old feeder 6/25/2015 Aaron to video the system 6/29/2015 Mark said that Terry Martin will return the old machine and pick up the new one. 6/30/2015 Aaron sent video to Martin for approval 6/30/2015 Shipping still unknown 7/2/2015 Sent video to customer 7/2/2015 New valve replacement on 7-2 7/7/2015 Mark N reached out to Martin about FAT timing 7/9/2015 Video sent to customer, waiting on approval 8/6/2015 Ongoing battle with Martin and end customer is affecting us getting the loaner back 8/13/2015: Get pictures and video 8/13/2015: Make arrangements to store in trailer
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XID

Part Number

Serial Number

Part Name

Complete

Total Hours

Hours Remaining

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Cost

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Cal Price

On Hand

21784

MFT 950 XLD DRIVEN DISCHARGE

0 hrs

1

$19,995.00

0

21785

950 BOMBAY

0 hrs

1

$29,995.00

0

21786

SYSTEM DRAWING, FAT, AND INTEGRATION

0 hrs

1

$8,995.00

21787

RELAY INTERFACE BOX W/M12 CBL

1 Electrical Technician

1 hrs

1

$1,002.00

7

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	2469	METAL SUPERMARKETS - AL 1" X 8" X 10",	22907	yes	($132.50)
Edit	2482	A & C METALS - 316 SS ROD 5/8" DIA X 12 LG, 416 SS RD TGP 1" DIA X 12' LG	22975		($441.44)
Edit	2483	RYERSON TULL, INC - .999" X 144" LG	22985		($252.64)
Edit	2488	LEAF INDUSTRIES INC - POWDER COAT PER DRAWING	23004		($200.00)
Edit	2489	ALL STATE GRINDING - CENTERLESS GRIND PER DWG	23005		($120.00)
Edit	2507	METAL SUPERMARKETS - CRS 9" X 1/2" X 20" LG	23096		($255.00)
Edit	2513	ECO - ELECTROLESS NICKEL	23146		($95.00)
Edit	2539	AIR ENGINEERING & SUPPLY - CLIP 43 SER 4 WAY 5 PORT DUAL COIL	23310		($60.65)
Edit	2590	MCMASTER-CARR - 1-3/4 SQ TUBE PLUG,	23560	yes	($4.48)
Edit	3343	MIDWEST CRATING - 86"L X 74"W X 20"H INSIDE DIMS.	27574		($252.00)


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	Active R & D