2014061 SCA Hygiene Products AB

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis SCA America 2014061.doc Workorders Folder

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Project Scope: This proposal consists of the investment required for your packaging trial plan dated 1/27/14 (see below). Multifeeder will build part of the system solution proposed in Multifeeder proposal # 21906-R2 for a test to be witnessed by SCA personnel at Multifeeder's facility. SCA anticipates purchasing a large number of Multifeeder systems and has requested to perform a test to qualify the feeders with their product prior to purchase. The terms for the test are net 30 days and 50% of the value of the investment for the test will apply toward purchase for an order placed within six months of the test (for an order of at least three feeder systems). The equipment to be built includes a MFT 350 Industrial Performance Friction Feeder system with 375mm flexible segmented discharge to feed your samples leaflets. An APL 2000-350 Automatic Product Loader will be positioned at 90 degrees with respect to flow. The feeder will be straddle mounted over an existing Multifeeder transport. The SCA provided sample packages will be gently cut off on the top of each bag where perforation is located, taking care not to cut wrapped products inside, so that the wrapped products are exposed. Once complete, the SCA samples will be placed by hand onto the existing conveyor. The Multifeeder system will use a Nordson Hot Melt Glue system to apply glue to the leaflets to be applied to the products traveling below. A transfer device will be used to transfer the leaflet from the feeder onto the front edge of the package traveling below. The test will include the following: Test # Product Art. # Prod. Desc. Insert Line Speed (bags/min.) Duration (minutes) Total bags Produced 1 48200 24ct Ult Thin Light Long 120x55mm leaflet 150 20 3,000 2 54204 8ct Overnight 140x70mm leaflet 65 20 1,300 3 57400 30ct Overnight 200x80mm leaflet 22 20 440 4 54204 8ct Overnight 5ml packet 65 5 325 5 57400 30ct Overnight 5 pc washcloth pack 22 5 110 This test also includes the storage of the 15 pallets of product provided along with the temporary labor needed to gently cut off on the top of each bag where perforation is located, taking care not to cut wrapped products inside, so that the wrapped products are exposed. In addition, the labor will assist with presenting the products by hand onto the conveyor during the test. Packaging Trial Plan dated 1/27/14: Document ID: Touchpoint Trial Plan – White Bear Pky, MN Trial Date: TBD Date: 01-27-2014 Document(s): Touchpoint Trial Plan – White Bear Pky, MN.docx Document Owner: Doug Tackett Trial Location: Multifeeder, White Bear Pky, MN Cost Center: Charges to be submitted to Sofia Karnstrom. To: Sofia Karnstrom, Jenny Tornkrantz, Jeff Rimel, Peter Kelemen, Mark Nordling (Multifeeder), Joe Poges (Rypac Pkg.) Reason for Request: Trials requested for project Touchpoint. Objective: Verify that marketing informational leaflets, 5pc washcloth packs, or 5ml packets can be loaded, separated, fed, and automatically applied to TENA single-wrapped pads at specified speeds utilizing Multifeeder MFT 350 Industrial Performance Friction feeder (CE Compliant), APL 2000, Nordson Hot Melt Gluer, fugitive glue and transfer mechanism. Requirements: a. Temporary labor support (Multifeeder) b. MFT 350, Nordson Hot Melt Gluer Problue 4, APL 2000, transfer mechanism, fugitive glue, electric supply, etc (Multifeeder) c. Article # 48200 – 24ct Ult Thin Light Long Pads (SCA) d. Article # 54204 – 8ct Overnight Pads (SCA) e. Article # 57400 – 30ct Overnight Pads (SCA) f. 120x55mm folded leaflets (SCA) g. 140x70mm folded leaflets (SCA) h. 200x80mm folded leaflets (SCA) i. 5ml packets (SCA) j. 5pc washcloth packs (SCA) Trial Plan: The following matrix will be used for the trials: Test # Product Art. # Prod. Desc. Insert Line Speed (bags/min.) Duration (minutes) Total bags Produced 1 48200 24ct Ult Thin Light Long 120x55mm leaflet 150 20 3,000 2 54204 8ct Overnight 140x70mm leaflet 65 20 1,300 3 57400 30ct Overnight 200x80mm leaflet 22 20 440 4 54204 8ct Overnight 5ml packet 65 5 325 5 57400 30ct Overnight 5 pc washcloth pack 22 5 110 FOR EACH TEST IN MATRIX: a. Gently cut off top of each bag where perforation is located, taking care not to cut wrapped products inside, so that the wrapped products are exposed. See picture below for reference: b. Automatically apply inserts to corresponding wrapped products, centered top to bottom and left to right, utilizing MFT 350 feeder, APL 2000 loader, transfer mechanism, and fugitive glue from Nordson Hot Melt Gluer Problue 4 at indicated line speeds and durations from above matrix. Expected tolerance for placement of inserts should +/- ¼” (+/- 6mm) for both vertical and horizontal directions. See picture below for reference: c. Record machine settings, time of test, line speed, tolerances, any damage from glue or application, and number of successful & failed applications (place bags with inserts applied into cases for the inspection and storage). Expected successful applications efficiency should be 100%. d. Issue final Trial Report with documentation. Sequence of operation of proposed equipment from Multifeeder proposal # 21906-R2 as a reference: This revised proposal consists of three Multifeeder Technology feeding and gluing systems to adhere promotional products onto the leading edge of a group of wrapped sanitary napkins as they travel on the flighted in feed of an Optima Machine at a rate of up to 150 per minute to be installed at your SCA facility in Bowling Green, KY. A Multifeeder Technology MFT 350 Industrial Performance Friction feeder (CE Compliant) will gently separate the products from an inclined stack in the in feed magazine of the feeder. The products will be transferred onto the flexible 375mm (14.76") long feeder discharge one at a time. The flexible discharge is equipped with segments that are angle adjustable with respect to one another to allow the angle of the discharge to be set to best transfer the product from the feeder onto the packs traveling below. Dual Vacuum Track Assemblies each consisting of a vacuum chamber and a feed belt with holes that travels over the chamber will be used to allow the feeder to best grip the products as they are fed. An APL 2000-350 Automatic Product Loader will be used to allow for an optimum stack height in the in feed magazine of the feeder and for increased in feed magazine capacity. A Nordson Hot Melt Glue System will be used to applied fugitive glue to the product from the bottom as it travels onto the feeder discharge. The feeder will be signaled to feed the product onto the lead edge of the group of sanitary napkins by a Photo Optic Start Sensor. A transfer device will be used to transfer the product from the feeder onto the group of sanitary napkins traveling below. The feeder system will be mounted onto a Cantilever Stand on Rollers to Cantilever over the flighted in feed on the Optima and will attach to the Optima using docking hardware. The system will tip products onto Tena Lady Maxi 12 packs dimensions of W (180mm) X L (230mm) x H 100mm) or onto Tena Serenity 36 count packs dimensions of W (350mm) X L (390mm) X H (100mm). The feeder will be configured with Continuous Motion Accutipping consisting of an encoder with wheel mounted on your base machine to monitor the speed of the base machine. As the speed of the base machine changes, the computer timing compensation package will vary the speed and timing of the feeder to ensure that the insert is placed accurately regardless of the speed of the base machine. This proposal assumes that SCA will be responsible for the installation and integration of the feeder system with the Optima machine. Multifeeder can provide installation and integration services at our standard rates. Multifeeder's Engineering team will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. A detailed set up video will be created showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment. Options available: An optional Electronic Interface Box can be included to allow the feeder to signal the folder Optima machine to stop if the feeder runs empty or has a fault. Other options include a Spare Parts Kit, a Low Product Detect Sensor Assembly, and Standard Feeder installation. Commission Calculation: $ 6,485.00 - non Commissionable items ($ 995.00 Handling and Storage $ 995.00 Temporary Labor) * .15 = $ 674.25
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19197

INVESTMENT REQUIRED FOR TEST AS PER 1/27/14 SPECIFICATION

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$4,495.00

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19198

HANDLING AND STORAGE OF 15 PALLETS OF SAMPLE MATERIAL

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$995.00

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19199

TEMPORARY LABOR TO ASSIST WITH SAMPLES AND TEST

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$995.00

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	2133	MSC INDUSTRIAL SUPPLY CO INC. - VIBCO BBS-130 PNEU VIBRATOR	20926		($613.02)
Edit	2134	GRAINGER - PUMP VAC 1/4 HD GAST	20932		($557.55)


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