2014020 Brunel Engineering Services

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Demo Equipment

R&D Project

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Project Scope: The proposed system consists of revised proposal for a Multifeeder Technology Industrial Performance VTC 2000-550 Vacuum Track Conveyor for display at the IPEX Show in London, England from March 24th-29th 2014. A Brunel Engineer Services supplied Multifeeder Technology MFT 350 Signature Series Friction Feeder will gently separate backer cards from a vertical stack of the in feed hopper of the feeder. As the products are fed wide edge leading they are transported individually through the 375mm (14.76") long discharge of the feeder with inside of the finished card face up on the transport. The feeder will transfer the products onto a VTC 2000-550 Vacuum Track Conveyor (2000mm long and 550 mm wide) with consistent repeat. A set of Left and Right Funnel guides will be used to be certain that the products are straight as they are transferred from the feeder onto the vacuum conveyor. After the carrier is securely positioned on the vacuum transport it will be transported under a customer-supplied and integrated Robatech Hot Melt Glue system will apply a single bead of glue in the precise area where the C80 card is to be attached. Next a Brunel supplied Multifeeder Technology MFT 250 Industrial Performance Friction feeder will be straddle mounted over the transport on Multifeeder supplied hardware. The MFT 250 will feed a CR80 card into the pinch point of a customer supplied Pressure Roller Assembly to assure proper placement of the card onto the spot glued surface of the backer card. The Brunel supplied and integrated MFT 250 feeder is configured with Continuous Motion Accutipping consisting of an encoder with wheel mounted on the transport to monitor the speed. If the speed of the transport changes, the computer timing compensation package will vary the speed and timing of the feeder to ensure that the insert is placed accurately regardless of the transport velocity. After the card has been applied, an inline folding device will fold the pre-scored carrier cards right to left. The location of the fold assembly and CR80 card feeder can be reversed to allow the card to be placed inside the carrier or outside the carrier. The completed products can be then transferred onto an optional SC 2000-350 Shingling Conveyor (2000mm x 350mm) perpendicular to flow for further processing. The system will be configured to stop on error so if either feeder runs empty or has a fault the conveyor will be signaled to stop. Multifeeder's Engineering team will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. A detailed set up video will be created showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment.
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Edit

XID

Part Number

Serial Number

Part Name

Complete

Total Hours

Hours Remaining

Qty

Cost

Price

Discount

Cal Price

On Hand

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18814

CUSTOM

SET OF LEFT AND RIGHT FUNNEL SIDE GUIDES

Set Complete

0 hrs

$695.00

Edit

18815

9248000

1202-13199

VTC 2000-550 RR STAND CONFIG

Set Complete

30 Standard Production Build 2 Integration and Testing

32 hrs

$29,995.00

Edit

18816

8719600

2000 VTC VACUUM BLOWER BASE PACKAGE, 2.6 KW, 221 CFM, 6.3 IN-HG W/FITTINGS, FILTER, RELIEF VALVE

Set Complete

16 Integration and Testing

16 hrs

$4,495.00

Edit

18817

4303100

CONV STRADDLE MNT 8020 550

Set Complete

3 Standard Production Build 0 Integration and Testing

3 hrs

$1,242.00

Edit

18818

4606500

OVERHEAD FOLDING ASSY R TO L

Set Complete

2 Standard Production Build

2 hrs

$2,995.00

Edit

18819

2463005

HOLD DOWN BELT TRACK 25 OCTM

Set Complete

2 Standard Production Build

2 hrs

$1,895.00

Edit

18820

CUSTOM

SYSTEM DRAWING, FAT, AND INTEGRATION

Set Complete

0 hrs

$995.00

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	2072	AUTOMATION DIRECT - CONTACTOR 18A, 24VDC COIL, 43M,	20545	yes	($33.00)
Edit	2103	MIDWEST CRATING - 168" L X 42" W X 60" H ID,	20717	yes	($273.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**