2013139 Iwai Tsusho

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Project Scope: The proposed system consists of an MFT IP 350XED HCP Industrial Performance Friction Feeder to separate and feed your products up to 300mm wide. The products will be placed onto a VTC 2000-550 Vacuum Track Conveyor with regerative vacuum blower. Once the product is on the VTC 2000-550 it will be registered with registration guides then secured to the belts with the vacuum. The registered product will then pass beneath a Robatech hot melt glue system and a Cold Glue Roller System where one of the glue options will be applied. The glued product will continue to travel down the conveyor where it will pass beneath the MFT IP 250XED HCP Industrial Performance Friction Feeder with MFT IP 350 Driven Discharge. The MFT IP 250XED will separate and feed your gift cards from a stack in the in feed hopper of the feeder and will place the cards into the MFT IP 350 DD to match the tip on product spacing to the base product spacing. The MFT IP 350 DD will accurately place the card onto the moving base product using the Continuous Accutipping Controller with encoder feed back. A pressure roller will aid the transfer of the card from the MFT IP 350 DD to the base product to secure it to the glued product. After the card has been secured it will continue to travel down the conveyor where it will transfer into a 550 driven discharge conveyor to allow Iwai conveyor space and bottom access the product. There will be 300 - 500mm of open conveyor space for Iwai to do their operation. The product will then be placed onto the second VTC 2000-550 Vacuum Track Conveyor where the product will be folded with a L - R and a R - L plow fold assembly. The finished product will be collected onto a Shingling Conveyor for an operator to process. Optional items: Double Drop Gate at the end of the conveyor to accumulate the products coming off the conveyor into batches, SC 2000-350 Shingling Conveyor to accumualte the products in shingled fashion coming off the conveyor for an operator to process, APL 2000-250 Automatic Product Loader for increased loading capaicty, 90 degree APL transfer upgrade to allow the APL to come in 90 degrees to the feeder, L - R and R - L plow fold assemblies to fold the product, XED discharge conveyor section to allow access to view the bottom of the product, Reject on Error at the end of the VTC to reject product (mechanics only), System Controller with Vision System to provide full line control, vision verification control and reject on error tracking.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	17913	9109800	1340-08861	MFT 350 IP DCC XED STD CONFIG	Set Complete	8 Standard Production Build	8 hrs	1		$15,775.00			0
Edit	17914	9279700		ACCUTIPPING REPEAT W/ENCODER	Set Complete	2 Integration and Testing 1 Standard Production Build	3 hrs	1		$2,995.00			1
Edit	17915	4422900		ADJUSTABLE STAND TOP EA.	Set Complete	1 Standard Production Build	1 hrs	1		$343.00			0
Edit	17916	4396740		IWAI APL LEG ASSEMBLY	Set Complete		0 hrs	1		$1,995.00			0
Edit	17917	9156000		1300 DHSL MOUNT	Set Complete		0 hrs	1		$15,225.00			0
Edit	17918	9294200	1340-13366	IWAI VTC 4000 550 CLOSED FRAME	Set Complete		0 hrs	1		$39,995.00			0
Edit	17920	8719401		VAC ASSY 6300W NO ENCLOSURE	Set Complete		0 hrs	1		$6,495.00			0
Edit	17921	CUSTOM		VACUUM TRACK PLUGS	Set Complete		0 hrs	8		$49.00
Edit	17922	CUSTOM		VARIABLE PRESSURE REGULATOR FOR GLUER	Set Complete		0 hrs	1		$995.00
Edit	17923	4101400		CONVEYOR WHEEL TRACK 550	Set Complete	4 Standard Production Build	4 hrs	2		$1,466.00			0
Edit	17924	9109321	1340-08862	MFT 250 HCP DCC XED STD CONF	Set Complete	8 Standard Production Build	8 hrs	1		$16,695.00			0
Edit	17925	4607603		DUAL DISCHARGE HCP 350 XED	Set Complete	8 Standard Production Build 2 Integration and Testing	10 hrs	1		$14,995.00			0
Edit	17926	8320000		HIGH PERFORMANCE	Set Complete	3 Standard Production Build	3 hrs	3		$2,000.00			0
Edit	17927	9279400		CONTINUOUS ACCUTIPPING W/ENCOD	Set Complete	8 Integration and Testing	8 hrs	2		$4,995.00			1
Edit	17930	7013600		START SENS 18MM ADJ LO-DO	Set Complete	0 Electrical Engineering 2 Electrical Technician	2 hrs	2		$440.00			0
Edit	17931	7005200		SIGNAL LIGHT ASSY 250/350 45MM	Set Complete	2 Standard Production Build	2 hrs	2		$410.00			0
Edit	17932	4656800		STRADDLE MOUNT X25 17 Y	Set Complete		0 hrs	1		$7,410.00			0
Edit	17933	7066100		RELAY INTERFACE BOX ASSEMBLY	Set Complete	1 Standard Production Build	1 hrs	1		$1,002.00			1
Edit	17934	4606550		OVERHEAD FOLDING ASSEMBLY R	Set Complete		0 hrs	1		$2,995.00			0
Edit	17935	4606560		OVERHEAD FOLDING ASSEMBLY L	Set Complete		0 hrs	1		$2,995.00			0
Edit	17936	9251000		MOTOR DRIVEN PRECISION PRESSURE ROLLER WITH SIKO COUNTERS	Set Complete		0 hrs	1		$9,895.00			0
Edit	17937	CUSTOM		SYSTEM INTEGRATION/SET-UP/PRODUCT TESTING & FAT	Set Complete		0 hrs	1		$23,995.00
Edit	17938	CUSTOM		INSTALLATION & TRAINING IN TOKYO, JAPAN	Set Complete		0 hrs	1		$8,000.00
Edit	17939	4292200		DISCHARGE GUIDE BRACKET HD XED	Set Complete	2 Standard Production Build	2 hrs	1		$1,314.00			0
Edit	17940	8705100		ROBATECH HOT MELT GLUE SYSTEM WITH: (1) GLUE HEAD/HOSES & PATTERN CONTROLLER	Set Complete		0 hrs	1		$19,975.00			0
Edit	17941	CUSTOM		SYSTEM PACKAGING (DOES NOT INCLUDE SHIPPING)	Set Complete		0 hrs	1		$4,500.00
Edit	17942	CUSTOM		VTC TRANSFER KIT (2 METER VTC TO 2 METER VTC)	Set Complete		0 hrs	1		$4,995.00
Edit	17943	9193860	1346-13376	APL 1500 290 STD CONFIG	Set Complete		0 hrs	1		$8,538.00			0
Edit	17944	9193830	1340-13367	APL 1000-190 SM STAND CONFIG	Set Complete	10 Standard Production Build 8 Integration and Testing	18 hrs	1		$6,470.00			0
Edit	17945	4672020		90 DEG APL KIT LEFT 250-350	Set Complete	6 Integration and Testing 6 Standard Production Build	12 hrs	1		$1,995.00			0
Edit	17946	9290500		SPARE PARTS KIT IP DCC FEEDER	Set Complete	1 Pre-Production	1 hrs	1		$1,260.00			8
Edit	17969			APL 1.5 METER UPGRADE	Set Complete		0 hrs	1		$2,995.00
Edit	18087	4656700		STRADDLE MNT DD X25 Y 8-5 450	Set Complete		0 hrs	1		$7,410.00			0

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	1890	ECO FINISHING COMPANY - CLEAR ANODOZE 0.1-0.2/1000"	19733		($70.00)
Edit	1892	MCMASTER-CARR - PUSH IN PLUG 20MM,	19748	yes	($9.90)
Edit	1910	AUTOMATION DIRECT - CONT 32A 24VDC COIL 54MM	19813	yes	($44.50)
Edit	1982	MIDWEST CRATING - 203X57X81 W/VAPOR BARRIER, 83X39X70 W/VAPOR BARRIER, CHARGES	19867		($2,425.00)


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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**