2012193 Phoenix Lithographing

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Project Scope: The proposed system consists three Multifeeder Technology MFT Industrial Performance “IP” XLD Friction Feeders to feed Pharmaceutical Inserts and other products up to 200mm (7.87") wide onto a Bobst Folder Gluer machine at a rate of up to 500 per minute with a tolerance of +/-1/16”. The three feeders (two MFT 250 and one MFT 350) will be used for two different applications on your existing Bobst folder gluer machine: 1. The first application is to feed a Pharmacetical insert into a left hand pocket, a Pharmaceutical insert into a right hand pocket, and tip a card on the outside of the left hand pocket travleing on a Bobst at a rate of up to 500 per minute with a tolerance of +/-1/16”. 2. The second application is to feed a 6" x 4" Shampoo Pack onto a carriers traveling a Bobst Folder Gluer machine at a rate of up to 250 per minute with a tolerance of +/-1/8”. Each MFT 250 feeder will gently separate your products from a vertical stack of the in feed hopper of the feeder. As the products are fed, they will be transported individually through the 250mm wide (9.87") 600mm (23.64") long discharge of the feeder. The Bobst Machine will feed a base sheet and the MFT 250 IP XLD Friction Feeder will be signaled to feed a product into the pinch point of a Bobst top belt assembly by a Tipping Photo Optic Start Sensor Assembly. Each feeder will be equipped with Dual Vacuum Track Assemblies each consisting of a Vacuum Chamber and a feed belt with holes that travels over the chamber to allow the feeder to best grip the products as they are fed. Each feeder will be mounted onto customer-supplied square bar mounting frame that will allow the position of the feeder to be adjusted quickly and easily in the x, y, and z directions. Each feeder will be configured with Continuous Motion Accutipping controls consisting of an encoder with wheel mounted on your base machine to monitor its speed. The computer timing compensation package will vary the speed and timing of the feeder to ensure that the insert is placed accurately on the spot glued surface regardless of the speed of the base machine. The feeder will be configured with a 950 watt motor package and hard carcass discharge belts for optimum speed and accuracy performance. An optional Electronic Interface Box for up to three feeders can be used to signal the folder gluer machine to stop if any of the three feeders runs empty or has a fault. The Multifeeder MFT 350 Friction Feeder will be configured with an APL 2000-250 Automatic Product Loader positioned over the mechanical side of the feeder 90 degrees with respect to the MFT 350 Industrial Performance Friction feeder. The Automatic Product Loader will be mounted onto two adjustable extruded aluminum legs with castors and leveling pads to allow the height of the loader to be adjusted up to 56 inches high. The adjustable legs will accommodate the 50" high feed belt height of the feeder and will allow the Automatic Product Loader to be rolled away when not in use. 90 degree change parts for the feeder including the left and right side feeder side guides can be cut and configured to work with the Automatic Product Loader at 90 degrees, and the modified side support bracket for the feeder magazine. A Photo Optic Start Sensor will be mounted in the in feed magazine of the feeder to signal the Automatic Product Loader to replenish the stack once it drops below a preset level. The MFt 350 feeder for feeding Shampoo packs will be equipped with 50% gearing. In addition, this feeder will be configured with a standard set of side guides so it can feed cards onto the Bobst without the Automatic Product Loader. Mechanical Engineering will create a system drawing for customer approval. System Integration includes a Factory Acceptance Test to verify system performance before shipment. System Integration and testing includes testing of all individual pieces to perform as one complete system. Integration also includes testing of the feeding performance of each product size at the rate specified. A detailed set up video will be created showing step by step how to set up and operate the equipment with each of the different samples provided at the rates specified prior to shipment. This proposal assumes that the customer will mount the feeders onto the Bobst supplied adjustable mounting frames. In addition, this proposal includes up to two days of start up assistance at your facility with a 14 day advance notice. As an option Multifeeder can perform the mounting, installation, and integration of the feeders at our standard rates. Options Available: Other options include an Interface Box for up to three feeders to signal the Bobst Machine to stop if any of the feeder runs empty or has a fault. Spare Parts Kit, a Low Product Detect Sensor Assembly, and Standard Feeder installation. Commission Calculation: $ 102,828.00 - (Non-Commissionable Items) - (System Drawing, Fat, and Integration) - (Packaging and Freight)- (Start up Assistance) - (RYPAC Share of discount) = $ 102,828.00 - $ 1,995.00 - $ 1,795.00 - $ 3,995.00 - RYPAC Share of discount ($ 2,500.00) = $ 95,043.00 * .15 - $ 2,500.00 = $ 14,256.45 - $ 2,500.00 = $ 11,756.45
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	16667	9279400		ACCUTIPPING W/ENCODER	Set Complete	12 Integration and Testing	12 hrs	3		$4,995.00			1
Edit	16668	SPECIAL		950 W HIGH PERFORMANCE PKG	Set Complete		0 hrs	3		$4,995.00
Edit	16669	7013100		START SENSOR DIFFUSE REFLECT - ML12	Set Complete	3 Standard Production Build	3 hrs	3		$642.00			1
Edit	16670	7005200		SIGNAL LIGHT ASSY 250/350 45MM	Set Complete	3 Standard Production Build	3 hrs	3		$410.00			0
Edit	16671	SPECIAL		HARD CARCASS DISCHARGE BELT UPGRADE $695/TRACK	Set Complete		0 hrs	6		$695.00
Edit	16672	4291800		VACUUM CHAMBER 30 MM	Set Complete		0 hrs	6		$914.00			8
Edit	16673	9109421	1309-08768	FEEDER DCC HCP 250 XLD STD CON	Set Complete	8 Standard Production Build	8 hrs	1		$15,395.00			0
Edit	16674	SPECIAL		50% GEARING	Set Complete		0 hrs	1		$295.00
Edit	16675	9186300	1309-13285	APL 2000-250 STANDARD CONFIG	Set Complete	10 Standard Production Build	10 hrs	1		$6,793.00			0
Edit	16676	4671020		90 DEG DCC APL KIT RIGHT 250-350	Set Complete	6 Standard Production Build 6 Integration and Testing	12 hrs	1		$3,995.00			0
Edit	16677	SPECIAL		SET OF LEGS FOR APL	Set Complete		0 hrs	1		$1,495.00
Edit	16678	SPECIAL		SYSTEM DRAWING, FAT, AND INTEGRATION	Set Complete		0 hrs	1		$1,995.00
Edit	16679	SPECIAL		PACKAGING, HANDLING, AND FREIGHT ESTIMATED	Set Complete		0 hrs	1		$1,795.00
Edit	16680	SPECIAL		START UP ASSISTANCE AT PHOENIX LITHO TWO DAYS	Set Complete		0 hrs	1		$3,995.00
Edit	16681	9109921	1309-08769	FEEDER DCC HCP 350 XLD STD CON	Set Complete	15 Standard Production Build	15 hrs	1		$15,395.00			0
Edit	16763	9290500		DCC IP STANDARD SPARE PARTS KIT	Set Complete	1 Pre-Production	1 hrs	1		$0.00			8
Edit	16899	9109421	1309-08767	MFT 250 HCP DCC XLD STD CONF	Set Complete	8 Standard Production Build	8 hrs	1		$15,395.00			0

+ denotes that software settings are available for this piece of equipment.

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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	1669	MIDWEST CRATING - 94"L X 36"W X 55"H INSIDE DIMS, 85"L X 48"W X 28"H INSIDE DIMS	18640	yes	($534.00)


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**