2008005 Hasbro

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Hasbro 2008005.doc Workorders Folder

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Project Scope: Sequence of Operation: The proposed system consists of an MFT 550 Industrial Performance “IP” Series XLD Friction Feeder configured with an Automatic Product Loader using a custom roll away package with custom controls to align a box to feed game boards into inline at a rate of up to 45 per minute. This proposal is to meet your Automatic Game Board Inserter for S + S Line specification 25039 dated June 21, 2007 with the exceptions noted in BOLD below provided that the requirements of the enclosed specification are met. The height of the system will rest over the conveyor so the natural height will be above the 29-33” specified. We will take exception to the items in #6 Mechanical Properties. In Item #7 Material Handling we will change to an average 10 minute change over time. In item #17 the counter of game boards placed and Miss Feeds will be deleted but listed as an option. We will delete item #19 of your specification regarding system guarding except E-stops will be provided. An Automatic Product loader that is 6.6 ft long is proposed and a 3m (10ft loader is proposed as an option). We will delete item # 19 of your specification regarding design reviews and change to: 1. Print provided to Hasbro for Sign off and approval. 2. Video of system provided to demonstrate readiness for acceptance test. Only three sizes will be used for configuration and testing. Smallest largest and most popular sizes to reduce testing and integration time. 3. Acceptance Test at Multifeeder Technology Inc. 4. Ship Acceptance test at Hasbro The MFT 550 IP XLD Friction feeder with 600mm Long discharge will be mounted onto a Dual Cantilever stand on roller for a complete roll away package. The feeder system will use docking brackets to dock to one of your ten existing conveyor lines. The feeder will be equipped with an Automatic Product Loader that is 2 meters (6.5ft) configured at 90 degrees in respect to the feeder for increased in feed capacity. The Automatic Product Loader will be horizontal at approximately 52” elevation. This will allow for magazine loading on the right and left side as per the system specification. The system will have a Low Product Sensor Assembly to signal when product is running low. The align system will have an inside and an outside rail. The inside rail will be closest to the feeder and will have an adjustable right angle stop with a sensor positioned to the left of the stop to “see” a box when it is in position to be pushed past the stop to create a small gap between the boxes as they travel on the conveyor. This will allow the system to accommodate a fair amount of back pressure from boxes up stream. The box will next travel on the conveyor where the MFT 550 IP XLD Friction feeder will insert the game board into the box at the same speed as the box travels below. This feeder will be equipped with Left and Right Discharge Side guide to be certain that the product is straight as it is fed. This feeder will also be equipped with Continuous Motion Accutipping that will vary the speed and timing of the feeder based upon the speed of the conveyor to be certain that game board is placed correctly in the box as it travels under the feeder. A verification sensor will be used to check that the game board is properly placed in the box. If the feeder runs empty or has a fault or if the game board does not properly land in the box an air cylinder will engage to prevent the box from traveling down the conveyor and a fault will be declared. The system will have numeric scales and quick lock handle to make change over between products quick and easy within 5 minutes. The sensors and air cylinders of the rail system will be controlled by an Allen Bradley PLC. Each system will come with a procedure with digital pictures showing how to set up and change over the system referencing the numeric scales for the different box sizes to make the system as mistake proof as possible. The system will allow for left to right and right to left operation. The system will be equipped with E-stops on both sides of the equipment. The system will have external digital signals that can be used to shut down both upstream and downstream equipment. The system will have safeguarding with interlock switches as per the specification. Multifeeder Technology Inc. will work with Hasbro to design and develop the detailed layout drawings with system specification. The drawings will be reviewed and approved by an authorized Hasbro representative prior to MFT proceeding with manufacturing the system(s). For this a NRE (Non Recurring Engineering) charge will apply. An acceptance will be performance at Multifeeder before shipment as per the specification. Documentation will be completed as per the Hasbro Specification. Training at Multifeeder during the acceptance test is included in this proposal. Additional training or starts up assistance is quoted as an option. Options Available: The NRE (Non Recurring Engineering) fees will only need to be paid once so if additional systems can be purchased less those fees paid. Other options include a Low Product Sensor Assembly, a spare parts kit, and standard feeder installation. Optional start up assistance at your location can be purchased, plus travel and living expenses that are billed at actual cost. Additional hours are available at our standard rates. We recommend that the technician set up the equipment at your facility and train your personnel on proper operation, adjustments and maintenance.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	6013	9104500		MFT 550 IP FEEDER A35	Set Complete	20 Standard Production Build	20 hrs	1		$19,745.00			0
Edit	6014	9279400		CONTINUOUS ACCUTIPPING W/ENCOD	Set Complete	4 Integration and Testing	4 hrs	1		$3,995.00			1
Edit	6015	7013100		START SENSOR DIFFUSE REFLECT	Set Complete	1 Standard Production Build	1 hrs	1		$395.00			1
Edit	6016	4289300		SIDE GUIDE DISCHARGE XED	Set Complete		0 hrs	1		$495.00			0
Edit	6017	SPECIAL		SET OF MAGAZINE SIDE PLATES ADJUSTABLE	Set Complete		0 hrs	1		$295.00
Edit	6018			SIGNAL LIGHT FOUR COLOR WITH ALARM	Set Complete		0 hrs	1		$695.00
Edit	6019	SPECIAL		DUAL VACUUM TRACK ASSEMBLY	Set Complete		0 hrs	1		$1,395.00
Edit	6020			VACUUM PUMP VENTURI STYLE WITH AIR REGULATOR	Set Complete		0 hrs	1		$995.00
Edit	6021	9275200		REMOTE KEYPAD ASSEMBLY	Set Complete		0 hrs	1		$1,955.00			0
Edit	6022	9195000		APL CONVEYOR 2000 - 550	Set Complete		0 hrs	1		$10,085.00			0
Edit	6023	4191000		PRODUCT SUPPORT HD 100 425	Set Complete	2 Standard Production Build	2 hrs	2		$695.00			1
Edit	6024	SPECIAL		NRE NON RECURRING ENGINEERING CHARGE WITH MULTIPLE DESIGN REVIEWS	Set Complete		0 hrs	1		$14,995.00
Edit	6025	SPECIAL		DUAL CANTILEVERED HDSR (SINGLE CRANK FOR HDSR AND APL)	Set Complete		0 hrs	1		$7,995.00
Edit	6026	SPECIAL		RIGHT ANGLE AUTOMATIC PRODUCT LOADER TRANSFER	Set Complete		0 hrs	1		$2,995.00
Edit	6027	SPECIAL		CANTILEVER FEEDER MOUNT PLATE WITH SIDES	Set Complete		0 hrs	1		$1,995.00
Edit	6028	SPECIAL		ALLEN BRADLEY PLC CONTROL WITH PROGRAMMING	Set Complete		0 hrs	1		$6,990.00
Edit	6029	SPECIAL		CUSTOM ALIGN AND HOLD RAIL SYSTEM( LEFT / RIGHT SIDE LOAD)	Set Complete		0 hrs	1		$8,495.00
Edit	6030	SPECIAL		E - STOP WITH WIRING (DUMP ALL POWER AND AIR)	Set Complete		0 hrs	1		$1,995.00
Edit	6031	SPECIAL		SYSTEM INTEGRATION AND TESTING	Set Complete		0 hrs	1		$8,995.00
Edit	6032	SPECIAL		DOCUMENTATION - 3 SIZES ONLY MANUAL	Set Complete		0 hrs	1		$1,995.00
Edit	6033	SPECIAL		CONFIGURATION AND DOCUMENTATION OF 3 PRODUCT SIZES	Set Complete		0 hrs	1		$1,960.00
Edit	6034	SPECIAL		ADDITIONAL 80/20 DOCKING HARDWARE	Set Complete		0 hrs	15		$295.00
Edit	6035	SPECIAL		ESTIMATED INSTALLATION AND TRAINING	Set Complete		0 hrs	1		$4,995.00
Edit	6036	9290500		STANDARD SPARE PARTS KIT IP	Set Complete	1 Pre-Production	1 hrs	1		$995.00			8

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**