2006132 Diamond Packaging Purchase

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Project Scope: a system to feed a base sheet onto a vacuum conveyer, apply glue to the sheet, adhere a card to the base sheet with an accuracy of up to +/- 1/32”, and fold the sheet up to two times at a rate of up to 300 per minute. The system can also apply liquid pouches to base sheets with an accuracy of up to +/- 1/16”. The system consists of an MFT 550 Friction Feeder mounted onto a BSR 1000-550 Bolt Stand on Rollers to feed products up to 20 inches wide onto an HSVC 3000mm (10’) long vacuum conveyor at a rate of up to 125 meters per minute (410 fpm). The MFT 550 Friction Feeder will feed base cards up to 20” wide and a glue machine shall apply glue to the base sheet. An MFT 250 IP XED Friction Feeder will be mounted onto an adjustable straddle mount assembly and will tip a card onto the base sheet. This feeder will be equipped with Continuous Motion Accutipping which will vary the speed and timing of the feeder to be certain the card is positioned correctly regardless of the speed of the base machine. An Automatic Product Loader will be added to the tip on feeder to maintain a constant in feed stack level for more consistent feeding and for increased in feed magazine capacity. The system will also have two folding devices to allow the scored product to be folded up to two times. The proposed gluer system includes the following components: Qty Part Number Description 1 1022231 ProBlue 4 Melter with 4 Hose/Gun Capacity 1 326540 H441T Air Closed Extended Service ES Hot Melt Gun w.24 VDC Solenoid 2 274793 8’ Automatic Hose, 230 VAC 2 322118 Saturn Nozzle single .014” Orifice (yellow) 0.050” Engagement The base product width range is 5-7/8" to 14-3/4". The length range is 3-5/8" to 8-1/2". The tip on product width range is 1-3/8" to 3-1/2". The length range is 2" to 4-1/4". Commission Caluclation: $ 98,605.00 - Cost of Glue system (.67* 9,995.00)- Integration (9,995.00)= 81,913.35 * .12 = $ 9,829.60
Notes: 550 ip ED; 250 ip XED; BASR 1000 550; HSVC 3000 550; APL 1000 250; Nordson Glue System; Continuous Motion Accutipping; Start Sensor; Pressure Roller Assy; Discharge Side Guides; 550 SMA; 2- In line folding devices. We will use the existing Mead Westvaco Dual Stage tipping machine test bed. The machine will have 80/20 bracing on the inside and outside of the conveyor.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	3190	9104500	0652-06350	MFT 550 IP FEEDER A35	Set Complete	20 Standard Production Build	20 hrs	1		$18,495.00			0
Edit	3191	9104200	0649-06348	MFT 250 IP FEEDER A35	Set Complete	10 Standard Production Build	10 hrs	1		$13,995.00			0
Edit	3192	9162200	0649-02559	HDSR 1000 450-550 CSBA	Set Complete		0 hrs	1		$1,995.00			0
Edit	3193	9258500	0649-02558	HSVC 550-3000	Set Complete		0 hrs	1		$18,585.00			0
Edit	3194	9194000	0649-02557	APL CONVEYOR 1000 - 250	Set Complete		0 hrs	1		$7,995.00			0
Edit	3195	9279400		CONTINUOUS ACCUTIPPING W/ENCOD	Set Complete	4 Integration and Testing	4 hrs	1		$3,995.00			1
Edit	3196	7010900		SENSOR START DIFFUSED REFLECT	Set Complete		0 hrs	1		$395.00			0
Edit	3197	4572400		PRESSURE ROLLER 250 N	Set Complete		0 hrs	1		$995.00			0
Edit	3198	4289300		SIDE GUIDE DISCHARGE	Set Complete		0 hrs	1		$495.00			0
Edit	3199	4225500		STRADDLE MOUNT ASSY 550 X 225	Set Complete	1 Standard Production Build	1 hrs	1		$685.00			0
Edit	3200	SPECIAL	SA06J31756	NORDSON PRO BLUE 4 GLUE SYSTEM W 2 HOSES & 4 HOSE CAPACITY	Set Complete		0 hrs	1		$9,995.00
Edit	3201	SPECIAL		MFT GLUE CONTROL SYSTEM	Set Complete		0 hrs	1		$2,995.00
Edit	3202	SPECIAL		IN LINE FOLDING DEVICE	Set Complete		0 hrs	2		$3,995.00
Edit	3203	SPECIAL		INTEGRATION & TESTING	Set Complete		0 hrs	1		$9,995.00
Edit	3209	7005200		SIGNAL LIGHT ASSY 250/350 45MM	Set Complete	1 Standard Production Build	1 hrs	1		$0.00			0
Edit	3210	7005300		SIGNAL LIGHT ASSY 450/550 45MM	Set Complete	1 Standard Production Build	1 hrs	1		$0.00			0
Edit	3211	7032200		I/O CONTROL BOARD ASSY KIT	Set Complete	0 Electrical Engineering 5 Electrical Technician	5 hrs	1		$0.00			0
Edit	4085			ACCUTIPPING REPEAT SOFTWARE WITH ENCODER FOR MFT 550 (1,495.00)	Set Complete		0 hrs	1		$0.00
Edit	4086	7032200		I/O BOARD ASSEMBLY FOR 550 (1,495.00)	Set Complete	0 Electrical Engineering 5 Electrical Technician	5 hrs	1		$0.00			0
Edit	4087			UPGRADE TO MINI GUN GLUE GUNS FOR NORDSON (495 EACH)	Set Complete		0 hrs	2		$0.00
Edit	4088			UPGRADE 550 ED TO XLD (1,250.00)	Set Complete		0 hrs	1		$0.00
Edit	4089			ANGLE ADJUSTMENT FOR STAND TOP PLATE (195.00)	Set Complete		0 hrs	1		$0.00
Edit	4090			GEARBOX FOR MOTOR 3:1 (1995.00)	Set Complete		0 hrs	1		$0.00
Edit	4091	7032200		I/O CARD FOR CONVEYOR (1,495.00)	Set Complete	0 Electrical Engineering 5 Electrical Technician	5 hrs	1		$0.00			0
Edit	4092			HD SUPPORT CURVE UPGRADE FOR 550 (745.00)	Set Complete		0 hrs	1		$0.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**