2006076 Western Graphics Data

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Project List RMA List Equipment List Representative List Parts Cost Analysis Service Cost Analysis Western Graphics 2006076 6-26-06.doc Workorders Folder

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Project Scope: Product Detail: Material Paper, Plastic, etc. Feed length Feed Width Product Thickness Up to Count per Cycle Cycles/minute at 25 count Up to Speed Cycles/Minute Cycles/minute at 10 count Cycles/minutes at 20 count #1 Paper 175mm 254mm 1.0mm 5-100 14 45-10 35 17 #2 Paper 127mm 163mm 1.3mm 5-100 18 65-12 45 23 #3 paper 102mm 177mm 1.1mm 5-100 20 80-15 50 25 #4 paper 114mm 184mm 1.4mm 5-100 19 75-13 48 24 #5 Paper 113mm 156mm 2.7mm 5-100 19 75-13 48 24 #6 Paper 102mm 133mm 2.8mm 5-100 20 80-15 50 25 #7 Paper 102mm 133mm 1.2mm 5-100 20 80-15 50 25 #8 Paper 102mm 133mm .8mm 5-100 20 80-15 50 25 #9 Paper 100mm 107mm .7mm 5-100 20 80-15 50 25 #10 Paper 90mm 152mm 1.2mm 5-100 20 80-16 50 25 #11 Paper 85mm 111mm .7mm 5-100 20 80-17 50 25 #12 Paper 66mm 156mm .6mm 5-100 20 80-20 50 25 Sequence of Operation: The proposed system consists of an MFT 350 IP Industrial Performance Friction Feeder with Automatic Drop Table for batch counting and Automatic Product Loader for increased loading capacity of asymmetrical products to batch count your various phone cards into a customer supplied Doboy shrink wrapping system. Optional items include: PC control system with vision camera, Magnetic Encoder reading, and in-line integration to your existing GaVehren or Video Jet line. First, Product is loaded into the APL 1000-350 (1) meter long automatic product loader. The automatic product loader feeds the products into the MFT 350IP Industrial Performance Friction Feeder which will separate the cards into individual cards for presentation on the discharge and batch counting. A barcode scanner mounted on the discharge section will log each product, verifying sequence in a PC controller. The separated products are batch counted into the automatic drop table (the feeder ensures accurate count by measuring the length and thickness of the products). The completed batch of products is then transferred into the in-feed of the Doboy wrapper by a high speed servo motor controlled drop. Down-stream from the feeder (on the outfeed of the wrapper) is a second barcode scanner and a print and apply label applicator. The barcode scanner will read the top card in a stack to verify stack integrity and a print and apply label will indicate an acceptable or not acceptable batch and track the batch with respect to the database. The control system will operate in the following way: First, the feeder will feed a batch count to create a packet, while the barcode scanner collects the barcodes and stores them in the controller. If a packet (batch) has a no-read, out of sequence, or other fault, the system can either Stop on Error or complete the batch (to the end card of the batch which should have been the last card) and flag that packet for reject down-stream, depending on operator settings. Next, the stack is dropped into the infeed of the wrapper and the controller associates the location with the encoder count and the top barcode of the stack. The encoder position tracks the product downstream (one encoder on the infeed of the wrapper, one on the outfeed, and one on the heat tunnel) to the barcode scanner. The barcode scanner verifies packet location in comparison to encoder tracking (redundant verification). Then the Print and Apply labeler applies a label to the stack (based off the user specified label created by Labelview software). If the packet is bad, a reject blasts it off the conveyor into a reject bin following the labeler. The Multifeeder Technology MFT 350 IP Friction Feeder, APL100-350 Automatic Product Load, ADT 350 Automatic Drop Table with bar code scanning and labeler printing/application, will perform at the speeds listed, for the range of product sizes listed in this proposal.
Notes: 1 MFT 350 IP Industrial Performance Friction Feeder 1 ADT 350 XT Automatic Drop Table (with 3.5” stack capacity) 1 APL 1250-350 Automatic Product Loader 1 DSR 1000-1250 1 Interface Cable with Interface Box (to Wrapper) 1 Integration of feeding system to Wrapper (at MFT) 2 Mechanical docking stations on the wrapper (inline and 90 degree) 1 Barcode Scanner with integration to feeder (mounting and I/O signals) Microscan 2,000 scans per minute 1 Barcode Scanner (integrated to PC, mounting) Microscan 2,000 scans per minute 1 Master PC Controller Industrial PC with (3)Encoder interface, Monitor, Keypad and mouse interface, Windows Based application Using XP Professional,(interfaced with 2 barcode scanners, Print and Apply Labeler, Feeder, Encoder to track product on Doboy wrapper, Product logging, product report summaries including: summary list of packets created, number successful, rejects, details on rejects, etc., USB jump-drive or Network for data exchange from your network to PC Controller, windows mouse click import datafile, create reports, Labelview for label formatting, database comparison for verifying a run against an existing database 1 Print and Apply thermal transfer labeler, Conveyor (12” x 36”) Single adjustable stand for conveyor and labeler, w/ locking casters, ability to run pre-printed labels, accept serial command for custom printing, integration with PC control system, Labelview software for creating label format 1 Testing for 2 different size products 1 Reject of stacks following labeler Feeder Includes: 1 200mm Discharge with Sensor Pair 1 Set Magazine Side Plates, standard 1 Signal Light, tri-color [red, yellow, green] 1 Custom Product Support Curve 1 Set of Custom Feed Belts 1 Custom Sealed Membrane Keypad with LCD Display 1 Custom machine configuration for maximum performance 1 Batch counting capable 1 Serial and 24volt interface signal capable 1 Production log with printout capability 1 Brushless Servo-motor with Encoder Feedback 1 Hardened Stainless Steel Shafts 1 Three-piece Shafts for Easy Maintenance 1 Operator and Technician Software Access or Lockout OptionS 1 Electronic Burn-thru Double Detection Option 1 Set of Sealed Bearings 1 Set of Heavy Duty Timing Belts 1 One year limited warranty per terms 1 Set-up Kit including Operations Manual in CD format, Parts Book in CD format, Surge Suppressor, Circuit Analyzer, Nine Piece Wrench Set, Mounting Hardware and Set-up Video.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	2537	9102300	0631-06295	MFT 350 IP FRICTION FEEDER	Set Complete	10 Standard Production Build	10 hrs	1		$18,495.00			0
Edit	2538	9207300	0618-02497	ADT 250 350 XT	Set Complete		0 hrs	1		$8,995.00			0
Edit	2539	9177400	0343-02225	APL 1250-350 2DB	Set Complete		0 hrs	1		$8,195.00			0
Edit	2540	9170000	0343-02228	DSR- 1000-1250 DUAL STAND ROLL	Set Complete		0 hrs	1		$1,395.00			0
Edit	2541	SPECIAL		INTERFACE CABLE WITH INTERFACE BOX TO WRAPPER	Set Complete		0 hrs	1		$745.00
Edit	2542	SPECIAL		INTEGRATION OF FEEDING SYSTEM TO WRAPPER AT DOBOY	Set Complete		0 hrs	1		$3,630.00
Edit	2543	5305900		MICRON SCANNER 911 SYSTEM	Set Complete	10 Electrical Technician	10 hrs	1		$6,225.00			0
Edit	2544	5305900		MICRON SCANNER 911 SYSTEM	Set Complete	10 Electrical Technician	10 hrs	1		$4,140.00			0
Edit	2545	SPECIAL		MASTER PC CONTROLLER	Set Complete		0 hrs	1		$22,340.00
Edit	2546	SPECIAL		PRINT AND APPLY THERMAL TRNSFER LABELER, CONVEYOR	Set Complete		0 hrs	1		$25,680.00
Edit	2547	SPECIAL		REJECT OF STACKS FOLLOWING LABELER	Set Complete		0 hrs	1		$2,345.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**