0751110 Ricoh Corporation - Separator Page Eject

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Project Scope: ADP Upgrades – Separator Page Eject (DONE) -Create PLC Code and test (DONE) -Implement mechanical changes at ADP Site (DONE) -update Robot programming to work more smooth and efficient (DONE) -resolve data fault when running static (DONE) -resolve lost connectivity on 7th job (not done...issue is Ricoh and ADP network. working with Adam and Darin on this) Quote includes remote PLC Programming and onsite implementation and testing.
Equipment Summary: (Machine Serial Number:Multiple) Ricoh System at ADP (Wrap Transformation Project)
Work Done: 12-5-24 Travel 8AM-1PM central (5 hours Travel) Lunch 2PM-2:30 Eastern 2:30-4:30 Eastern observe production (2 hours on site) -video robots -observe faults 4:30-7:30 get Darin online to download program and update studio 5000 to correct version for ADP (3 hours on site) -cut slot for pass thru envelope - 1. 2nd product going to cell 3 got stuck on conveyor 2. Conveyor 3 keeps running, waiting. With safety disabled I am able to nudge product forward onto conveyor 3 and system reengages -first sensor on conveyor at edge of envelope. Moved 1.5 inches in. Think with slightly skewed product sensor was seeing false trail trigger on side of envelope 2. Bagger 3 faulted, only grabbed one side of bag. First bag product was in robot, move product into bag and manually cycle. Next bundle was staged to robot, had to make custom bag for that one as bag in queue gets nulled.-adjusted grabbers to outer edge, were very close to center of bag. Will observe and verify resolve 12-06-24 7:30 AM-2 PM Eastern set up for Darin remote connection and move files from OneDrive to desktop (6.5 hours on site) Testing debugging pass thru Success! Lunch 2:00-3:15 3:15-8:30 (5.25 hours on site) Mount catch tray Program robot 3 Tweak grab and drop Go through 7th axis Move grip tape from bottom fingers to top center Slow drop for 60 and under count Slow rotation of stack before drop 12-07-2024 8AM-12 (4 hours on site) Tweak robot 3 program and validate for all counts 1-100 12-12:30 lunch 12:30-1:30 continue testing robot 3 (1 hour on site) 1:30-2:45 run jobs on robot 3 including static 100, 60 and variable (1.25 hours on site) 2:45-7:45 (5 hours on site) Robot 2 Check mechanics Update program similar to robot 3 Test and validate Backup program Robot 1 (same as robot 2) 12-08-2024 8AM-10 (2 hours on site) Adjust robots1-3 to have fast speed robot lift and tilt (tie to high speed drop) and low speed on gentle 10-6:30 (lunch 12:15-1) (7.75 hours on site) Run test jobs. Tweak robots. Mechanics running awesome! Still having connectivity issues. Working on those with Ricoh and ADP 12-09-2024 11:15-2:30 (3.25 hours on site) Run test material then live jobs support and observations. 2:30-4:00 lunch 4:00-4:30 meeting with ADP (0.5 hour) 4:30-8:00 Observe line 8:00-10:00PM work on issue with robot 3 overcurrent on clamp of product. working with Curt to gear 7th axis clamp more to avoid over-current. 12-10-24 11:45-4:45 Observe line 4:45-10:45 Eastern- Travel home
Repair Quotation Notes: Completed By:

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	76756			LABOR - HOUR ON SITE	Set Complete		0 hrs	52		$285.00	0.00	$14,820.00
Edit	76757			LABOR - 1/4 HOUR ON SITE	Set Complete		0 hrs	3		$71.25	0.00	$213.75
Edit	76758			LABOR - TRAVEL	Set Complete		0 hrs	11		$160.00	0.00	$1,760.00
Edit	76759			LABOR - ADDITIONAL CHARGES	Set Complete		0 hrs	0		$0.00
Edit	76760			TRAVEL EXPENSES - CAR	Set Complete		0 hrs	1	$472.02	$556.98	0.00	$556.98
Edit	76761			TRAVEL EXPENSES - AIRFARE, CHANGE FEES, LUGGAGE	Set Complete		0 hrs	1	$733.96	$866.07	0.00	$866.07
Edit	76762			TRAVEL EXPENSES - HOTEL	Set Complete		0 hrs	1	$654.85	$772.72	0.00	$772.72
Edit	76763			TRAVEL EXPENSES - PARKING, MEALS, GAS	Set Complete		0 hrs	1	$450.80	$531.94	0.00	$531.94
Edit	76764			SERVICE TRIP PRE-TRAVEL PREP FEE	Set Complete		0 hrs	1		$250.00
Edit	76765			LABOR - PLC PROGRAMMING AND TESTING SUPPORT	Set Complete		0 hrs	18		$285.00	0.00	$5,130.00
Edit	76766			LABOR - SR ENGINEER HOUR ON SITE	Set Complete		0 hrs	0		$435.00

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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Start Date	Resource(s) Assigned	Assignment	History
Edit	Field Service	0	0	0	0	12792

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**