0751021 Ricoh Corporation - Surgical Recovery

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Project Scope: Queuing "Surgical Recovery" Change order. -Write PLC code with HMI updates and queuing positions -Install Code onto PLC - Onsite -Test and debug code - Onsite -Train and document new recovery procedure - Onsite
Equipment Summary: (Machine Serial Number:Multiple)
Work Done: 12/10 Travel to Airport, fly to Louisville, gain rental car and lodging. Lynn travel 8 hours 12/11 Report to plant. Re-zero robot (s) 7th axis on all three units. Back up and document the said robots. Document and save the current HMI settings for referenced later, if needed (and to prep for new programming installation). Uncoupled all three bagger/printer units for Pregis to gain access to repair. Lynn onsite 7 hours. 12/12 Entered lease codes for December. Split time supporting Pregis on bagger/printer repairs and downloading and debugging new programming. Video meeting @ 4:30 with team on progress. Lynn onsite 9 hours. 12/13 Reconnected bagger/printer units to main machine. Got them running and functional. Installed and continued debugging of the new recovery software. Found a leaking air stack cylinder on the unit and having one overnight dropped (for Thursday) to site for replacement. Afternoon meeting with team on progress. Supported Pregis to enable them to complete tasks and vacate property. Tested out robot grips. Best solution appears to be grey "bumpy tape" on the upper grip pads of the 7th axis. Kept them all the same. Continue on sorting programming out. Lynn onsite 11 hours. 12/14 Extensive debugging of programming starting with cuts. Found some issues in code and repaired. running product thru system to verify and validate. Replaced and tested leaking air cylinder that was overnighted. Lynn onsite 10.5 hours 12/15 Changed over from checks to envelopes. Debug programming side of things. Sort out issues with integrated equipment. Found bagger 2 has a glitch in programming that need some assistance from Pregis. Bander Assembly needs some adjustment and fine tuning. Run material thru unit to verify. Lynn onsite 11 hours 12/16 Received a new program from Pregis for bagger 2. Downloaded to a flash drive and installed into bagger 2. Made some adjustments to settings and validated repair. Seems ok. Adjusted speed of drive motor of bander assembly. Went from 75-80 % , started validating machine. Spent a few hours fighting with product (one large job). Bypassed and started another job, problems went away. Lynn onsite 6 hours. 12/17 Ran a large job (16000+) with Sam to verify envelops. Ran well, but started having issues with bander (either settings or banding material in general). Got to run decent so left unit alone for start up on Monday. Found out printers are having issues saving / and loading programs. Will contact Sharpe for advise. (See invoice 075983) Lynn onsite 4 hours Medium Priority to complete when next out there. 1. Some minor programming tweaks for new recovery program (Lynn-Darin)
Repair Quotation Notes: Completed By:

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	70015			ON SITE LABOR - INCLUDED	Set Complete		0 hrs	1		$0.00	0.00	$0.00
Edit	70016			PROGRAMMING AND DEBUGGING - INCLUDED	Set Complete		0 hrs	1		$0.00	0.00	$0.00
Edit	70017			LABOR - TRAVEL - INCLUDED	Set Complete		0 hrs	1		$0.00	0.00	$0.00
Edit	70018			LABOR - ADDITIONAL CHARGES	Set Complete		0 hrs	0		$0.00
Edit	70019			RENTAL CAR - INCLUDED	Set Complete		0 hrs	1		$0.00	0.00	$0.00
Edit	70020			TRAVEL EXPENSES - AIRFARE, CHANGE FEES, LUGGAGE	Set Complete		0 hrs	1		$0.00	0.00	$0.00
Edit	70021			TRAVEL EXPENSES - HOTEL - INCLUDED	Set Complete		0 hrs	1		$0.00	0.00	$0.00
Edit	70022			TRAVEL EXPENSES - PARKING, MEALS, GAS - INCLUDED	Set Complete		0 hrs	1		$0.00	0.00	$0.00
Edit	70023			SERVICE TRIP PRE-TRAVEL PREP FEE - INCLUDED	Set Complete		0 hrs	1		$0.00	0.00	$0.00
Edit	70024			QUEUEING CHANGE ORDER INCLUDING PROGRAMMING, INSTALL AND TESTING	Set Complete		0 hrs	1		$17,060.00	0.00	$17,060.00
Edit	70025			LABOR - SR ENGINEER HOUR ON SITE	Set Complete		0 hrs	0		$435.00

+ denotes that software settings are available for this piece of equipment.

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	Department	Quoted Hours	Est. Hours	Hours Remaining	Billed Hours	xid	Start Date	Resource(s) Assigned	Assignment	History
Edit	Field Service	0	0	0	0	11549

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**