0750824 Aptar Food and Beverage

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Project Scope: Install and Training for WO 2021114
Equipment Summary: (Machine Serial Number:Multiple)
Work Done: 5/17/22 Prep complete 2hrs prep Bernie 5/31/22 Travel to ATL. Met with Luis, he brought us back to machine, worked with Mike (maint) got everything powered up, and air, tested everything off line and all worked, used the cutter push button to simulate a start pulse, all good. Aptar is in the process of wiring I/O cable to their machine, once wired we will put MFT online with their machine and get run time and training done. 7hrs travel 2hrs onsite Bernie and Dylan 6/1/22 Worked with Jorge and Mike (Maint techs) to get a start signal wired from their machine. Had some troubles with that so called back to Electrical at MFT. Ended up with a solution that used two relays to split the signal to both control boxes. We recommended to the customer that MFT just supplies a start sensor for each roll to sheet machine. This would be a more "plug and play" solution. Got the system running of-line with but with the start signal from their system. Then placed the system online and got it dialed in and running before noon. Spent the afternoon training in Jorge, Mike, Des, and Terrence on operation and maintenance of the machine. They were concerned about how long the blade of the cutter would last and how often it would need to be replaced as well as the replacement procedure. Terrence specifically mentioned referencing our PO that the Azco cutter was purchased with so that he know he's buying the correct replacement/spare blade. finished out the afternoon by running for an hour straight. Went well and QA looked really good too. 8hrs Onsite Bernie and Dylan 6/2/22 They were up and running production when we arrived in the morning. Did a bit more training with maintenance. Showed them how to remove split collars and shafts to replace belts. Showed them how to remove cutter to get at the blade, etc. Then we ran production with their people running the machine and clearing any errors with our techs just there for support/questions. We ran into one intermittent issue where a product would get cut short and this would cause all the subsequent sheets to be cut short as well. It took a bit to figure out that it was because of the woven product. Every once in a while(we only saw this error 5 times max over the whole week) there would be a gap just big enough in the weave for the sensor to think the next product was queued. This caused a premature cut and a short product. We were able to verify by cutting a hole in the path of the sensor and saw the same behavior. The remedy was to "re-train" the sensor and use a product separation set to 10mm. After making this change the system ran for over 2 hours without a fault. Then finished off the day with a wrap up meeting with Terrence, Jorge, Jim, Bernie and Dylan just to make sure everyone was happy and to answer any final questions they had. 8hrs Onsite Bernie and Dylan 6/3/22 Travel back to MN 8hrs travel Bernie and Dylan
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	58828			LABOR - HOUR ON SITE	Set Complete		0 hrs	18		$250.00	0.00	$4,500.00
Edit	58829			LABOR - 1/4 HOUR ON SITE	Set Complete		0 hrs	0		$53.75
Edit	58830			LABOR - TRAVEL	Set Complete		0 hrs	15		$125.00	0.00	$1,875.00
Edit	58831			LABOR - ADDITIONAL CHARGES	Set Complete		0 hrs	0		$0.00
Edit	58832			TRAVEL EXPENSES - CAR	Set Complete		0 hrs	1	$391.72	$462.23	0.00	$462.23
Edit	58833			TRAVEL EXPENSES - AIRFARE, CHANGE FEES, LUGGAGE	Set Complete		0 hrs	1	$647.20	$763.70	0.00	$763.70
Edit	58834			TRAVEL EXPENSES - HOTEL	Set Complete		0 hrs	1	$390.60	$460.91	0.00	$460.91
Edit	58835			TRAVEL EXPENSES - PARKING, MEALS, GAS	Set Complete		0 hrs	1	$357.26	$421.57	0.00	$421.57
Edit	58836			SERVICE TRIP PRE-TRAVEL PREP FEE	Set Complete		0 hrs	1		$250.00


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**