0750612 Freedom Graphic Systems

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Project Scope: Estimate for a 1 week service trip to Freedom Graphics for assistance in running their equipment line.
Equipment Summary: (Machine Serial Number:Multiple)
Work Done: 2/8/21 7hrs travel Bernie 2/9/21 Removed outside feed belts and vac chambers and replaced center feed belt on both lines 8hrs onsite Bernie 2/10/21 finished up with feed belt replacement put line 1 inline with press and proceeded to dial in 10hrs onsite Bernie Peter 5hrs travel, 5hrs onsite 2/11/21 12:21 line stop due to web walking and sensor stopping seeing the registration mark after running for extended run 12:36 in process of putting web back online, driven pressure roller drive was tripped. This was not noticed, and when the line was reinitiated, this tripped the driven discharge. Restarting (clear cancel, start cycle) resolved issue. Recommend 2 additional signal lights for driven discharge and driven pressure roller. Yes, 15 minutes to fix web break 1:37-1:41 stop due to APL transfer crash (either card flat under shingle or shingle too high). 2:53 FG stopped line for shift change 3:32 FG restarted line without aide 5:00 still running. Leaving. Brian to call if issues arise. 7:30 received call from Brian, jam up following web break 8:20 received second call from Brian, jam fault. Arrived 8:50. Adjust stripper wheel pressure. Observed poor cut quality on card 10:20 adjust web repeat on feeder from 232 to 225. Second adjust to 238. This adjust made driven discharge perfect continuous motion (was slight pause before) 10:50 web break (not feeder related) 11:10 on startup, product loaded backwards. Then web stop. Clearing feeder lifted pressure roller and forgot to put back down. Miss load, APL crash (new operator). 11:25 back up and running. 11hrs onsite Bernie & Peter Peter 3.5hrs onsite after hrs 2/12/21 Peter: 7:30 arrive. Feeder missing cards often. Diagnose to sensor missing signal. Stop web, move sensor close to roller. Blanket clean. 1.5 hours until running again. 12:00 noon. Shut down line and switch tipping units. Locating height, level, getting product to transfer square. Various issues on startup including cards coming off web at fold. Adjust print roller location to solve that issue. APL transfer issue, glue on feeder side guides from rerun product. Sensor location and tuning issue for transfer. Fully running smooth at 4:00 PM. Left for home. Bernie: removed line 1 and put line 2 inline with press proceeded to dial it in, took longer than expected due to web break and trigger sensor being miss triggered, moved sensor closer to idler roller because the web is a lot more stable got called in at 7:30 pm (after they did a wash) cause feeder was missing, tried several things, nothing worked, ended up just cleaning feed belt with water only and all was good 14hrs on site 10.5hrs day shift 3.5hrs night shift Bernie Peter onsite 8.5hrs and 5hrs travel 2/13/21 While I was onsite 1300 never failed, while at lunch they had errors because of APL loading errors causing cards to end up vertical in feeder 7hrs onsite Bernie In conclusion after both machines were up and running the biggest problem that I noticed was that the start sensor and loading of the APL were causing most of the issues 2/14/21-2/15/21 Onsite at 11:30pm (2/14) for start up till 2:15am (2/15) no issues at all 2.75hrs onsite Bernie 2/15/21 Upon arrival line was running, no errors upon completion of job. Brian said line ran all night with no errors also. Short after action meeting with Dan, Tom, Mark, and Brian Mark took pics of settings 5hrs onsite Bernie 2/16/21 Travel back and follow up 6hrs travel 1hr follow up Bernie
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	48992			LABOR - HOUR ON SITE (BERNIE)	Set Complete		0 hrs	40		$215.00	25.00	$6,450.00
Edit	48993			LABOR - OT HOURS ON SITE (BERNIE)	Set Complete		0 hrs	1		$2,418.75	25.00	$1,814.06
Edit	48994			LABOR - TRAVEL (BERNIE	Set Complete		0 hrs	13		$115.00	0.00	$1,495.00
Edit	48995			LABOR - OVERNIGHT HRS ON SITE (BERNIE)	Set Complete		0 hrs	1		$3,628.13	25.00	$2,721.10
Edit	48996			TRAVEL EXPENSES - CAR	Set Complete		0 hrs	1		$0.00
Edit	48997			TRAVEL EXPENSES - AIRFARE, CHANGE FEES, LUGGAGE	Set Complete		0 hrs	1		$0.00
Edit	48998			TRAVEL EXPENSES - HOTEL (BERNIE)	Set Complete		0 hrs	1	$718.38	$847.69	0.00	$847.69
Edit	48999			TRAVEL EXPENSES - PARKING, MEALS, GAS, MILEAGE (BERNIE)	Set Complete		0 hrs	1	$986.00	$1,163.48	0.00	$1,163.48
Edit	49000			SERVICE TRIP PRE-TRAVEL PREP FEE	Set Complete		0 hrs	1		$250.00
Edit	49689	1199600		FEED BELT SE 304606SDV	Set Complete		0 hrs	4		$173.00	0.00	$692.00	84
Edit	49690	1188021		BELT 15-HC44 ED HCP	Set Complete		0 hrs	8		$31.00	0.00	$248.00	42
Edit	49691	1097300		STRIPPER WHEEL 304620 85D	Set Complete		0 hrs	4		$130.00	0.00	$520.00	443
Edit	49692			LABOR - HOURS ON SITE (PETER)	Set Complete		0 hrs	21		$400.00	100.00	$0.00
Edit	49693			LABOR - OT HOURS ON SITE (PETER)	Set Complete		0 hrs	1		$1,750.00	100.00	$0.00
Edit	50421			CREDIT FOR TRAVEL AND PARTS	Set Complete		0 hrs	1		($1,805.00)	0.00	($1,805.00)

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**