0750542 Abbott Diagnostics Scarborough

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Project Scope: The customer has requested a technician to come out to their facility to help them with SAT qualification runs as well as operator training on the equipment. The equipment was sold on WOs 2020039, 2020048, and 2020089.
Equipment Summary: (Machine Serial Number:Multiple)
Work Done: Matthew Olson --Travel and Onsite hours Breakdown-- 07/06/2020 Travel: 11 hrs. 07/07/2020 Onsite: 8.5 hrs. Travel: 1 hrs. (Onsite for Covid Test at 5 am, Clay said to add that to travel time hours) 07/08/2020 Onsite:8 hrs. 07/09/2020 Onsite: 7 hrs. 07/10/2020 Travel: 8 hrs. --Work Done-- Pre Trip Prep 07/02/20 Collected Spare parts and needed training from Ryan to fully understand how to load, save and run print jobs on the SATO printer. 07/06/2020 Travel Day, had 3.5 hr layover in Detriot. Very smooth, no issues. 07/07/2020 Arrived to the facility at 5 am for a covid test, took a total of 15 mins, 45 with all driving included then went home until got a negative test resut back. That came at 6:45 so I was still able to make it to the site ontime. Arrived again at 8 am, got my badge, desk and mini tour. Entered the clean room and checked over the system. The system was put together well and it was almost all the way setup. after a few minor changes I took a handful of the smaller box samples and ensured the APL, SC, Feeder and Labeler were functioning properly. Everything checked out so I began training with Alex, one of the Maintenance guys, and Doug, the owner of the machine. Spent 2 hrs walking them through the basics and how to get everthing setup systematically. We then ran a few samples again for validation and began a change over. This is when a big issue popped up. Due to a miscommunication between Abbott and MFT we setup and tested smaller boxes than they planned to run. So I needed to modify the APL legs, and allow it to travel 3 more inches away from the feeder. Which forced me to modify the APL side guides, which then caused me to need to use the bottom half of the HD rear support to be able to run the biggest boxes. That detour took up 3 hours of our training time today, thankfully they were extremely understanding and Alex jumped right in to get the changes made with me. After I got the biggest product running we moved the SC belts to better carry the products to the pause sensor. 07/08/2020 Wed morning was spent removing belts on the 2nd feeder to show the maintenance guys how to perform a belt change. We also discussed how to level the stripper wheel and discharge shafts after new belts have been installed. The afternoon was spent watching my trainees perform several change overs from box 3 to box 1 and back. The day ended with assisting Doug with setting up the PC to send label data to the SATO printer. We were able to send print files from the desktop but not from their network. Doug is going to follow up with their IT department to get the access figured out. 07/09/2020 Thurs was spent training Josh the 2nd machine owner on how to perform a change over and update his SOP. I read through the first draft on Tues and after our training it was clear there were going to be some updates. I offered my services to read through the updated SOP once it's complete to ensure he didn't miss anything. After he performed a solo change over from box 3 to box 2 he felt confident in the machine and his abilities with the system. The afternoon was spent with Doug out by the machine discussing spare parts for the system including spares for the SATO printer. I have already sent an email with a list to Dave and Dale to get started on the quote. Finally I shared the PDF versions of the IP3 user manual and the SATO printer manuals, along with a 3 page word doc I typed up between training sessions covering the specific operations of their system. 07/10/2020 Traveled home.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	45389			LABOR - HOUR ON SITE	Set Complete		0 hrs	23		$215.00	0.00	$4,945.00
Edit	45390			LABOR - 1/4 HOUR ON SITE	Set Complete		0 hrs	2		$53.75	0.00	$107.50
Edit	45391			LABOR - TRAVEL	Set Complete		0 hrs	20		$115.00	0.00	$2,300.00
Edit	45392			LABOR - ADDITIONAL CHARGES	Set Complete		0 hrs	0		$0.00
Edit	45393			TRAVEL EXPENSES - CAR	Set Complete		0 hrs	1	$375.75	$443.39	0.00	$443.39
Edit	45394			TRAVEL EXPENSES - AIRFARE, CHANGE FEES, LUGGAGE	Set Complete		0 hrs	1	$869.19	$1,025.64	0.00	$1,025.64
Edit	45395			TRAVEL EXPENSES - HOTEL	Set Complete		0 hrs	1	$534.32	$630.50	0.00	$630.50
Edit	45396			TRAVEL EXPENSES - PARKING, MEALS, GAS	Set Complete		0 hrs	1	$362.71	$428.00	0.00	$428.00
Edit	45397			SERVICE TRIP PRE-TRAVEL PREP FEE	Set Complete		0 hrs	1		$250.00


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**