0750270 Amcor Tobacco Packaging Korea

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Project Scope: The system P/N 9603011 will begin with an MFT IP 550XED Industrial Performance Friction Feeder which will separate and feed your products from a stack in the in feed hopper of the feeder. As the products exit the discharge of the feeder they will be placed onto the first Vacuum Track Conveyor where it will be transported beneath print heads and a vision inspection system (mounted and integrated by Axode). After it has been inspected it will pass beneath (2) dryers which will be mountedand integrated by Axode. As it leaves the VTC there will be a Reject on Error with collection bin which will be activated and timed by Axode to reject the correct product (MFT will provide the mechanics only. This will be the mechanics and solenoid only and Axode will send a 24VDC timed signal to activate the reject). The product will be placed onto the second VTC for future processing. The two VTC's will be linked with an encoder for speed following. The Dual Down Stacker will collect the next batch while the first batch is being pushed out to maximize throughput. As they exit the stacker they will be placed onto the shingling conveyor.
Equipment Summary:
Work Done: We have been un packing everything this morning and will continue to do that this afternoon. The next thing will be to get the 2000 and 4000 connected.We worked 9 hours yesterday. Got the 4000, 2000, and down stacker connected. We started a little bit on wiring and will finish that up today. Wiring is complete. We also got the guarding installed over the transfers. Currently waiting on power. System one and two have been running really well the entire time we have been here. 19:28 Line 3 is ALIVE !!! All systems go everything survived the trip and we haven’t found any parts that are missing. We ran about 1000 of the big Kent product down the line and through the down stacker. After a few adjustments it was running really well. We are now switching over to the NGP product. I have the most of the changeover done we just need to adjust a few things on the down stacker. The NGP product they have given us to run is really poor quality. It has an extremely bad curl to it. Hopefully it won’t affect us but I am doubtful about that. If we have issues hopefully we can get some better product. All is good over here, Hunter Ran NGP product they were badly curled but the feeder didn’t seem to mind. Ran really well and we put a good quantity of product through the system! Today Kodak continued to work on the dryers and axode arrived this afternoon. Amcor wanted to run a pallet of product without the camera system today so we worked on that. Had some issues with the feeder and the rejection valves. But we will get that sorted out! It was a long busy day but we are moving in the right direction. The down stacker is working great. Tomorrow we will continue to improve the process. Over night last night they ran a pallet of product without camera. Today we wired up some cables to support possible future 2 dryers. We will continue to tie up loose ends. The system is running really well. The down stacker has been preforming great. It is nice to see the operators knowing what they are doing and they are good at operating the equipment. We have minor issues with feeding now an then and I’m not sure if it’s product related or if we just haven’t found the perfect setup yet. There operators are handling the feeder set with a few questions when needed. Tomorrow and Friday we have been told we will have time to do the upgrades and test the APL. We have to also put back together the down stacker parts that they took apart. They have some product testing on line 2 tomorrow so we will do the upgrades at the same time they are doing changeover to minimize downtime. Tomorrow and Friday we have been told we will have time to do the upgrades and test the APL. We have to also put back together the down stacker parts that they took apart. They have some product testing on line 2 tomorrow so we will do the upgrades at the same time they are doing changeover to minimize downtime. he 3rd line is alive! They ran two pallets last night and it has been running like a top since we got here this morning. Everything is in working order and Amcor is very happy about it. This morning we are going to do a test with the APL but they said they are not going to use it they just want to see it work. There is barely room to fit one section of the APL. This afternoon we should have some time with line 2 to do some upgrades. Things are looking very good Today was a long busy day ! We rebuilt the down stacker on line two. Did a bearing swap on line 1 as well as the upgrades to the down stacker. During all this we had a short in the electrical panel of line 3 and I had to spend a good amount of time getting new terminal blocks and re wiring that. When we got in this morning all 3 lines were running great and they were doing the same when we left. The down stacker upgrades went well despite getting the wrong parts. Did a lot of clean up and support today as well as software upgrades on the down stacker of line 1 and 2.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	33836			LABOR - HOUR ON SITE	Set Complete		0 hrs	161		$175.00	0.00	$28,175.00
Edit	33837			LABOR - 1/4 HOUR ON SITE	Set Complete		0 hrs	0		$43.75
Edit	33838			LABOR - TRAVEL	Set Complete		0 hrs	102		$75.00	0.00	$7,650.00
Edit	33839			LABOR - ADDITIONAL CHARGES (LAYOVER OFF DOWN)	Set Complete		0 hrs	2		$380.00	0.00	$760.00
Edit	33840			TRAVEL EXPENSES - CAR	Set Complete		0 hrs	0		$0.00	0.00	$0.00
Edit	33841			TRAVEL EXPENSES - AIRFARE, CHANGE FEES, LUGGAGE	Set Complete		0 hrs	2	$4,257.21	$5,023.50	0.00	$10,047.00
Edit	33842			TRAVEL EXPENSES - HOTEL	Set Complete		0 hrs	2	$952.97	$1,124.50	0.00	$2,249.00
Edit	33843			TRAVEL EXPENSES - TAXI, MEALS, MILEAGE, PHONE	Set Complete		0 hrs	2	$879.96	$1,038.36	0.00	$2,076.72


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**