0750223 Bell-Mark Printing Systems

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Project Scope: This proposal consists of 1. The proposal for the Multifeeder feeding and transport systems is # 24636-R2 (see attached) and the work order for the equipment when it was built is 2015163. 2. Jose is requesting an estimate for five days onsite to help put the two feeding and transport system into production. (SAT was completed over a year ago) Covidien is located on San Isidro Rd., Km 17, Santo Domingo Este, in the Dominican Republic. 3. This will involve setting up the two feeding and transport systems to feed the products and then training Covidien personnel on the set up and operation of the systems. 4. I was present at Multifeeder for the FAT and went to the Dominican Republic a couple of year ago for a successful SAT. 5. Bell-Mark is an approved supplier for Covidien (Dominican Republic), Multifeeder is not so we need to quote Bell-Mark. 6. Here is a link to access online my set up notes for the different samples to be fed (look at this): https://1drv.ms/o/s!AofDggreruRFajC3MH8cDjJ_IOg This proposed system consists of two Multifeeder Technology feeding and transport systems to present pharmaceutical die cut paper sheets to be printed by a customer supplied and integrated Bell-Mark print system at a rate of up to 150 per minute. A Multifeeder Technology MFT 250 Friction Feeder will gently separate your die cut paper sheets from an inclined stack of the feeder. Dual Vacuum Track Assemblies each consisting of a vacuum chamber and a feed belt with holes that travels over the chamber will be used to best grip the sheets as they are fed. As the products are fed, they will be transported individually through the 375mm (14.76") long discharge of the feeder. Left and Right Funnel Guides will be used to register the products side to side as they are transferred from the feeder onto a Multifeeder Technology VTC 2000-550 Vacuum Track Conveyor (2000mm x 550mm) with consistent repeat. The vacuum conveyor will be equipped with a standard 9" wide vacuum belt. The feeder will be equipped with backer repeat mode consisting of an encoder with wheel mounted on your base machine to monitor the speed of the base machine. As the speed of the base machine changes, the computer timing compensation package will vary the speed and timing of the feeder to ensure that the products are placed with consistent repeat regardless of the speed of the base machine. If the feeder runs empty or has a fault the transport will be signaled to stop. Three Emergency Stop buttons will be positioned along the conveyor to allow the operator to stop the system as needed. The E-Stop buttons will remove power from the motor drives of the transport but will keep the controls active. Next a customer supplied and integrated Bell-Mark HD Printer and LED Dryer will be straddle mounted over the conveyor to print on the die cut paper sheets at a rate of up to 150 per minute. The completed products will be transferred onto a Catch Tray Plate with magnetic side guides for further processing.
Equipment Summary:
Work Done: Tuesday 3/13 Things are going great. Spent the morning changing the feed belts on system 1, even with the broken vacuum chamber, I was able to show the how to change the belts and proper care for the system. Also trained on the mechanical side of the feeder. After lunch the plan is to talk about he discharge belts and sensor and then run some products and see what their issues are. They say they are experiencing some issues when running in accutipping vs advanced Clint. They say the product skews more using accutipping. They are only running at 25mpm due to the poor printing quality at higher speeds from the BelMark printer. Any advice for them on why accutipping would experience issues would be greatly appreciated. @Paul Schwendinger @Bob Davidson @Micah Collins @David Kelley thanks for the manuals and for getting the 3 sets of sides for the chambers sent out. Very much appreciated. 8 hours onsite. Ran the feeder with multiple products. I’m currently working with Bob and Micah to resolve some issues. They are currently using advanced count and not accutipping. This will continue tomorrow and hopefully we can get them using accutipping and get Beyer throughput for them. Operators are already proficient at changing products and making the proper adjustments. Tomorrow the plan is to work on feeder #2 to replace the belts, etc and replace the broken vacuum chamber on feeder 1. Wednesday 3/14 8 hours onsite. Spent the day finishing the qualifying on the different products. Ran into a few feeding issues but with the help of Bob got them resolved. Tomorrow will replace the belts on the 2nd machine and train maintenance staff on upkeep, etc. They are very appreciative of all the assistance we have given them thus far. Great people! Thursday 3/15 No issues today. Everything went well, system 2 is fully functional with the exception of the printing from Bell Mark. But they are coming in a few weeks to qualify the system for printing. As for tomorrow. To finish the retainer (product) setup qualification Friday 3/16 Onsite 9 hours. A very successful day Got sign off on install/training Qualified all products Customer extremely satisfied with everyone. I have photos and videos that will be uploaded upon return. Flight home tomorrow 2pm. Gracious
Repair Quotation Notes: Completed By:

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	32292			LABOR - ON SITE	Set Complete		0 hrs	33		$175.00	0.00	$5,775.00
Edit	32293			LABOR - TRAVEL	Set Complete		0 hrs	19		$75.00	0.00	$1,425.00
Edit	32294			LABOR - ADDITIONAL CHARGES	Set Complete		0 hrs	0		$0.00
Edit	32295			TRAVEL EXPENSES - CAR	Set Complete		0 hrs	1		$0.00	0.00	$0.00
Edit	32296			TRAVEL EXPENSES - AIRFARE, CHANGE FEES, LUGGAGE	Set Complete		0 hrs	1	$1,624.51	$1,624.51	0.00	$1,624.51
Edit	32297			TRAVEL EXPENSES - HOTEL	Set Complete		0 hrs	1	$857.60	$857.60	0.00	$857.60
Edit	32298			TRAVEL EXPENSES - PARKING, MEALS, GAS	Set Complete		0 hrs	1	$1,038.15	$1,038.15	0.00	$1,038.15
Edit	32299			TRAVEL EXPENSES -ADMINISTRATION FEE	Set Complete		0 hrs	1		$633.65	0.00	$633.65
Edit	32708	1199100		FEED BELT SE 104606S	Set Complete		0 hrs	8		$34.00	10.00	$244.80	0
Edit	32709	1199600		FEED BELT SE 304606SDV	Set Complete		0 hrs	4		$167.00	0.00	$668.00	84
Edit	32710	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	2		$104.00	0.00	$208.00	33
Edit	32711	1177400		XED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	10		$94.00	10.00	$846.00	249
Edit	32717	1157300		TIMING BELT 051574	Set Complete		0 hrs	2		$34.00	0.00	$68.00	12
Edit	32718	1156600		TIMING BELT 051566	Set Complete		0 hrs	2		$39.00	0.00	$78.00	119
Edit	32719	1150600		TIMING BELT 9521326	Set Complete		0 hrs	2		$22.00	0.00	$44.00	124
Edit	32720	1154500		TIMING BELT 0545	Set Complete		0 hrs	2		$33.00	0.00	$66.00	13
Edit	32721	9290500		SPARE PARTS KIT IP DCC FEEDER	Set Complete	2 Pre-Production	2 hrs	2		$1,348.00	0.00	$2,696.00	8
Edit	32773	2150101		VACUUM CHAMBER ADJ IM MOD	Set Complete		0 hrs	6		$67.00	0.00	$402.00	27
Edit	32774	4291800		VACUUM CHAMBER IM-30	Set Complete		0 hrs	1		$978.00	0.00	$978.00	8
Edit	32855			SHIPPING COST ON PARTS	Set Complete		0 hrs	1	$65.48	$81.85	0.00	$81.85

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**