0554807 Carlson Print

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What Arrived: (Machine Serial Number:unknown at this time) Returning Feeder for evaluation and repair. Customer was looking to order a 2112200, told customer we did not have this part, but we have parts to repair. They decided to return machine for repair. They now about $500 evaluation fee.
Description of Problem: ME 8-12-25 MFT 250 IP XLD (SEE PICTURES IN EXPLORER) Serial #0831-08097 1) 30mm Feed belt 1) 30mm Stripper wheel 4) 20mm purple discharge belts 2) Discharge belt guides 1) Product support rod 1) Rear support curve 1) Set of side guides 1) Light tower 1) Estop jumper 1) Power cord 1) Product sensor Left side of the feeder was disassembled. (See pics)
Work Done: ME 8-12-25 Assembled unit and started burn-in. During burn in I noticed the belts were wanting to run off the pulleys because the discharge adjustments is not adjusting on the left side. Possible damage to the worm gear. Drive assembly will need to be removed to find problem. ME 8-13-25 Machine passed diagnostics. Completed Mechanical evaluation. Put into unloaded 24 hour burn in. Did heat gun test on AC Detect Chip, and it passed. After about an hour of successful burn in, compleated repair quote and emailed to the customer. Recomend replaceing the Height Adjustment rods with current style 4315200 , as design on there is just painful to use. 8/15/25 DTK Passed 24 hour unloaded burn in. 8/18/25 DTK Bumped via email them. Paul confirmed they intended to go forward via email, and their purchasing would follow up with a PO when they dig out of their vacation hole. Let Erickson move forward with promise of PO 8/26/25 DTK PO Received 9/3/25 DTK ME 9-9-25 Completed assembly and ran diagnostics, yellow light on light tower not working. Started burn in. ME 9-10-25 Burn in complete. Check over feeder and is ready for customer. Replaced yellow light. Feeder passed check out. Updated assigned serial numbers. Processed for under SO# 047770 (itemized per customer request) and let customer know they could pick up tomorrow between 7am and 3pm !!!!!!!!CUSTOM HAS ASKED FOR ITEMIZED PACKING SLIP!!!!!!!!!!!!!!!!! Customer will send courier for pick upon completion.
Repair Quotation Notes: Completed By: Discharge Height Adjustment for Discharge Entrance was bottomed out on the left side. Coupling of Worm Gear on Ball Screw came apart, and key is now worn on left side. While machine is taken apart to repair this Height Adjustment issue, recommend upgrading to more robust Worm Shaft in Height Adjustment, that have a larger Diameter, and require new Universal Double Joints. Bearings in these assemblies are a bit worn, although they do have some life left, recommend replacing them while we have the machine taken apart. Teeth of Spur Gears are a worn, causing play in the mechanical Drive. A Timing Pulley flange broke off. Bellows to keep debris out of bearings have developed holes. Product Sensor Pair is reading in week. Cooling Fan for Motor has a broken blade. Foam filters are deteriorating. Cabinet latches are stripping.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	82070	1113300		WORM GEAR A 1B 6 Z32020 IM	Set Complete		0 hrs	1		$20.00	0.00	$20.00	54
Edit	82071	1432200		BALL SCREW SLIDING BLOCK IM	Set Complete		0 hrs	1		$13.00	0.00	$13.00	43
Edit	82072	1432115		WORM SHAFT IM 6-35 JOINT HUB	Set Complete		0 hrs	2		$23.00	0.00	$46.00	73
Edit	82073	3577805		UNIV DBL JOINT 5 X 6-35	Set Complete		0 hrs	2		$181.00	0.00	$362.00	255
Edit	82074	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$62.00	0.00	$620.00	41
Edit	82075	1104800		SPUR GEAR 19 475 525 AI	Set Complete		0 hrs	2		$121.00	0.00	$242.00	42
Edit	82076	1054000		TIMING PULLEY 051530 16 AF	Set Complete		0 hrs	1		$186.00	0.00	$186.00	52
Edit	82077	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$44.00	0.00	$176.00	147
Edit	82078	7007700		PRODUCT SENSOR PAIR XLD IP	Set Complete	1 Standard Production Build	1 hrs	1		$351.00	0.00	$351.00	4
Edit	82079	5339200		COOLING FAN 92 X 25-5	Set Complete		0 hrs	1		$68.00	0.00	$68.00	13
Edit	82080	3756500		FOAM FILTER	Set Complete		0 hrs	2		$7.00	0.00	$14.00	172
Edit	82081	3400000		CABINET LATCH	Set Complete		0 hrs	4		$11.00	0.00	$44.00	2661
Edit	82082	RMA		LABOR	Set Complete		0 hrs	12		$200.00	0.00	$2,400.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**