0554798 Hatteras

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What Arrived: Major product jam error, if unit is left on not running just powered on, error comes up when pushing clear or jog. (Machine Serial Number:1041-08410) Likely a temp sensitive Voltage detector issue. Dale gave Scott a rough estimate for parts determined by Scott on phone as known needing replacement and Labor estimate to replace those. Caveat that there may be more mechanical things when we receive it. Parts quote in project folder Gary also quoted new machine but apparently too pricey
Description of Problem: MFT350 IP ED S/N 1041-08410 SW ver 4.2.17b-50 Accutipping AT selected, Advanced count and Accutipping speed match available. Run speed set to 85 mpm for Advanced count Plastic Pulley Moll special but with High Performance inside-cabinet motor fan includes: Dummy Plug Product sensor Cross-bracing (6) purple discharge belts (2) 1199900 feedbelt, worn (2) 30mm SW (2) mounts fpr discharge side guides but no guides or rods (2) "U" mounts on rear foot pads MISSING: Power Cord No cables or sensor other that prod sensor No rear support of any kind No magazine side guides No prod support rods or clamps
Work Done: Passed all diagnostics, did not try APL test. Motor drive belt pulley too tight. 20 mpm jog setting tached at 29.44 Fails AC detect heat test quickly. Runs after cooling. Left discharge bracket broken at P-connector broken fan blade on upper cabinet fan and HP motor fan Motor shaft badly gouged by slipping pulleuy set screws insulation rub-through on prod sensor cable (1) broken feedbelt collar Removed MB and replaced U47 and 4 input current limiting resistors with 44K ohm Bench fixture MB burn-in 4,5 hrs after U47 plus resistor update.using own PS and own unloaded motor Quoted Scott 9 July 25 Re-Installed MB in cabinet. Burn-in in cab halted at 16 hr 12 min to connect motor to drive train Interupted burn-in at 2 hr 24 min to resume work after Scott's PO authorization on phone. Spoke with Scott. He approves full quoted amount. PO # will be 48305. 10 July 25 DEK Resumed work, installed aluminum pulley packages. Dale Z cut keyway in motor shaft to use with keyed pulley eliminating set screw gouge problem in shaft. Motor did not overheat stickers.Electrically runs OK Connected Motor to drivetrain..Ran about an hour of burn-in connected to the new aluminum pulley drive train I heard a mild “ka-chunk” noise come from the left lower bearing housing area while I had my head over the feeder tweaking feedbelt collars a little to the left. When I manually rotated, did not feel anything, and it cleared and ran again. I did leave it burn in and sometime in the night it got a major prod jam again. Suspect twisted P brackett on left side causing occasional mechanical bind enough to trigger Major Prod Jam. Do not suspect AC detect as it was rigorously tested on fixture.DEK 10 July 25 Initiated overnite burnin but failed with another MPJ. 11 July 25 DEK Intend to repair discharge rail and P bracket, mount new Pros sensor and HP fan (splice) Also discovered broken Discharge height U-joint to be replace. DEK 11 July 25 Changed Motor Fan in Left Case, and verified operation. 7/15/25 DTK Plan was for Djibout to work on this Monday, but issues came up with Pro Am Pack that prevented him from being able to work on it. Mike Erickson came back from his trip, and should finish off the remaining quoted work tomorrow AM. Saw it was missing Bearing Housing Cover for Right Side, got one ready. 7/16/25 DTK Found some used 1199900 #7s in Micah's room, and had Erickson install. Mike Erickson finished off. Started Burn in and observed for proper operation. 7/17/25 DTK After 20 hours burn in, saw one of the White Collars was cracked, and not holding, Feed Belt had a bit of debris. Replaced Collar, and put back into burn in. It did another 4 hours of successful burn in, with almost no feed belt debris. All in all over 24 hours of successful burn in. My theory is Discharge Belts where jamming and pinching with the vibration of burn in, due to broken Discharge Side Piece, and this is what Dale experienced last week. Updated Assigned Serial Numbers and made note of Keyed Motor Pulley. Shipping Monday on SO# 047466 7/18/25 DTK
Repair Quotation Notes: Completed By: Electrical performance of the motor checked out OK, No overheat detectors had turned color. Light "Cogging" feel is normal on this particular motor which has permanent magnets in lieu of field windings on this design. Motor shaft was mechanically damaged by spun pulley setscrews. Was able to update the existing motor shaft to new pulley design by milling a 6mm keyway into the damaged shaft eliminating the need for the setscrews from providing primary attachment of pulley. This repair requires addition of 2 new pulleys and a motor drive belt. Several damaged items were encountered- Leftside of discharge conveyor is broken off at hinge point Product sensor cable has been scrubbed through insulation and halfway through copper wire by contact with belt. 1 collar that positions feedbelt is broken 2 fans identified in advance with missing blades are listed. Optional items added are the 4108700 and 4108200 Aluminum pulley packages which are not specifically required for operation but will significantly improve placement accuracy compared to worn plastic pulleys if accuracy is needed in this application.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	81447			MOTHERBOARD AC DETECT UPDATE HARDWARE	Set Complete		0 hrs	1		$800.00	0.00	$800.00
Edit	81444	1054201		TIMING PULLEY 051520 19 KWY	Set Complete		0 hrs	1		$507.00	0.00	$507.00	1
Edit	81445	1054000		TIMING PULLEY 051530 16 AF	Set Complete		0 hrs	1		$186.00	0.00	$186.00	52
Edit	81455	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$45.00	0.00	$45.00	12
Edit	81446	3578746		KEY FINISHED ENDS 6X6X25	Set Complete		0 hrs	1		$16.00	0.00	$16.00	64
Edit	81454	4108700		PULLEY PACKAGE LEFT AL	Set Complete		0 hrs	1		$1,154.00	0.00	$1,154.00	0
Edit	81453	4108200		PULLEY PACKAGE RIGHT AL FL 25	Set Complete		0 hrs	1		$433.00	0.00	$433.00	0
Edit	81448	5332800		COOLING FAN 80X80X15 3200 RPM	Set Complete		0 hrs	1		$63.00	0.00	$63.00	33
Edit	81449	7018200		MOTOR FAN 80MM LR 250 50 CFM	Set Complete		0 hrs	1		$117.00	0.00	$117.00	0
Edit	81452	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	1		$32.00	0.00	$32.00	114
Edit	81456	2038800		BRACKET SIDE ED 20 IP P	Set Complete		0 hrs	1		$262.00	0.00	$262.00	88
Edit	81458	7007400		PRODUCT SENSOR PAIR ED IP	Set Complete	1 Electrical Technician	1 hrs	1		$351.00	0.00	$351.00	5
Edit	81450			RMA EXPEDITING FEE	Set Complete		0 hrs	1		$500.00	0.00	$500.00
Edit	81451			RMA REPAIR LABOR	Set Complete		0 hrs	16		$200.00	0.00	$3,200.00

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