0554792 Platinum Press

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What Arrived: Customer reported that machine will occasionally start missing a series of tip ons, in Accutipping, and stay in Auto On with out faulting. Could run a few hours before this occurs, and that they changed Product Sensor Pair, and Start Sensor. Advised they replace the Line Speed Encoder. They replace Line Speed Encoder, and said it did the same thing. Went through settings and found a Singal Delay on top of Base Sensor, LSE Delay, and worst of all Base Sensor distance set to 9.0mm. Turn off Signal Delay and LSE Delay, and set Base Sensor Distance to a reasonable value, then they said it would feed all the time, even when Start Sensor was not triggered. Checked and saw Internal Trigger was off. Had them do a test to disconnect the Start Sensor, then they said it stopped. I told them the issue must be with the Start Sensor. We may need to do a tipping simulation. I did make sure they knew we wanted the Start Sensor returned too, on 6/12/25 DTK (Machine Serial Number:1405-08942)
Description of Problem: MFT 250 IP HCP XLD Serial Number1405-08942 (1) 30 mm R NON OEM Red Feed Belt (1) 30mm Stripper Wheel (2) 15mm HCP XLD Discharge Belt (1) 25mm Metal Rear Support Curve (1) XED Cross Bracing (1) NON MFT nip roller with blue roller (1) Interlock Port (1) E/R Pair (1) Start Sensor w/ cable 7013100 (1) Encoder 8130100 (1) 220V Power Cord (2) 80/20 Sicks w/ 2 90 2 hole BRKT EA. Mounted to Feet. Parallel with Feed direction.
Work Done: Motor Fan out. Upper cabinet Fan has broken blades. Upper Discharge will not raise, also sever upper slack, something busted bad in the Drive Housing. 6/24/25 DTK Found Encoder Spring Tention Set Screw loose, so Encoder was not making good contact if this was loose while they ran. Past all diagnostics. Went to run some product with encoder spinning on RMA test Feeder, and hand signaling Start Sensor. Saw a couple instances of it shooting out too fast, then it stopped responding to the Start Sensor all together. Went in to Start Sensor Diagnostics, and sure enough Start Sensor signal was not getting through. Kind of seemed like a Start Sensor Cable. Ruled out Start Sensor and Cable. Started probing on Motherboard, and found higher then normal resistance from J1.B to U1.3 Ribbon Cable checked out. Pulled Motherboard, and found this was one that had the wrong RN13 and RN 17 that were at 120 Ohms, instead of 1.2K Ohms. Resistor networks are browned, and some paths are higher then resistance, some still show 120 Ohms. Thinking we should change the Optos that were ran at a higher current as well to be safe. Good test for Josh's Soldering to replace RN13 , RN17, U1, U2, and U3 6/25/25 DTK Customer called saying they where getting despite for machine. Talked to Josh about solder work, and he seemd good with it. Also supplied a scrap IP3 Motherboard for him to practice on. Completed mechanical evaluation. Nuts where total off in Bearin Housings, Worm Shaft, and Ball Screw seemed Ok but figured would replace to be safe. Normally I would like some burn in time, but considering the urgency, and if we had a PO to start the week, Erickson could help, figured it is worth the risk. Prepared repair quote, and emailed to the customer. 6/26/25 DTK Mike Erickson resuming work. He caught bearing housings need, tape and belts are out of stock, due to ship 7/8/25. Give customer option to skip discharge Belts to ship sooner. Customer said they wanted to wait for Discharge Belts. Estimate shipping by 7/19/25 let customer know if this changes. 7/1/25 DTK Inspected bearings and found them ok. Replaced worm gears, worm shaft and ball screws. Installed both right and left side bearing housing assembly's with the universal double joints.7-1-25 ME Replaced both cooling fans and cabinet latches, also Installed new Bellows height adjustments. ME Josh did nice work on the Motherboard. Tested good on test fixture, and ran a few hours burn in on test fixture. Installed electronics back into the feeder. 7/9/25 DTK Mike Erickson finished mechanical repairs, and set up for CR 80 Cards. I checked over his work, found two missing bolts for Left Drive ASSY, and Right Drive ASSY had too short of screws on top. Passed Simulated Accutipping Test ran about 6X the product before it acted up before repair. Passed diagnostics. Started burn in. Was not sure if I did a heat gun test previously, and no note on it, so did a heat gnu test, and it passed. 7/10/25 Passed 24 hour burn in, and diagnostics. Updated Assigned Serial Numbers. Ship back via. Old Dominion Freight collect. Shipping under SO#
Repair Quotation Notes: Completed By: An Opto Isolator on Motherboard used for Start Sensor Circuit was failing, causing machine to miss products, and false Start Sensor signals to cause machine to act erratic. Cooling Fan in electrical enclosure is missing a few blades, and Fan for Motor has failed. Worm Gear and Ball Screw mating has stripped causing Entrance to Blue Discharge Belts to be stuck all the way down. Stripper Wheel, Feed Belt, and Discharge Belts are worn (2 of the Discharge Belts are missing) recommend replacing these while we have machine apart for the Discharge Entrance Height Adjustment issue. Bellows to keep debris out of Bearing Housings have holes. Cabinet Latches are stripping out. Recommend upgrading to new Worm Shafts, and Universal Double Joints to make Height Adjustments for Stripper Wheels and Discharge Entrance more robust.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	81276	6210900		OPTO PS2501L-4A 4CH GW-16	Set Complete		0 hrs	1		$4.00	0.00	$4.00	16
Edit	81277	7018700		FAN ASSEMBLY 80 X 80 X 15MM 3"	Set Complete		0 hrs	1		$98.00	0.00	$98.00	17
Edit	81278	5332800		COOLING FAN 80X80X15 3200 RPM	Set Complete		0 hrs	1		$63.00	0.00	$63.00	33
Edit	81279	1113300		WORM GEAR A 1B 6 Z32020 IM	Set Complete		0 hrs	2		$20.00	0.00	$40.00	54
Edit	81280	1432200		BALL SCREW SLIDING BLOCK IM	Set Complete		0 hrs	2		$13.00	0.00	$26.00	43
Edit	81281	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	1		$233.00	0.00	$233.00	51
Edit	81282	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	1		$174.00	0.00	$174.00	82
Edit	81283	1186821		BELT 15-HC44 XLD HCP	Set Complete		0 hrs	4		$45.00	0.00	$180.00	10
Edit	81284	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$44.00	0.00	$176.00	147
Edit	81285	3400000		CABINET LATCH	Set Complete		0 hrs	4		$11.00	0.00	$44.00	2661
Edit	81286	1432115		WORM SHAFT IM 6-35 JOINT HUB	Set Complete		0 hrs	2		$23.00	0.00	$46.00	73
Edit	81287	3577805		UNIV DBL JOINT 5 X 6-35	Set Complete		0 hrs	2		$181.00	0.00	$362.00	255
Edit	81288	RMA		LABOR	Set Complete		0 hrs	12		$200.00	0.00	$2,400.00

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**