0554754 CardSource

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What Arrived: (Machine Serial Number:0701-06354) ACTUAL S/N DOES NOT MATCH DOCUMENTATION PROVIDED The height adjustment knobs for SW and Discharge rotate but don't do anything.
Description of Problem: MFT 250ip ED S/N 0740-06486 ver4.2.17b-50 AMP 59.1 Cardline Mode.Selected Speed ratio 65, Resume count after fault. Max jog 15 mpm Includes: 75mm right magazine side guide 100mm left side guide (1) product support rod (1) 25 mm aluminum rear product support s curve. Light tower Discharge side guides (1) 30mm SE Rough feed belt (1) 30 mm Black SW (1) beige 20mmsmooth lower discharge belt (1) Red 20mm smooth upper discharge belt.
Work Done: Green light not working on light tower. Other than green light, passes all other diagnostics including APL test left side door hinges broken Ball screw in rt SW sliding block several damaged, bent by some tech trying to pry out the sliding block while metal ball screw extended, beny screw at about 20 degrees so could no longer rotate... Gear train has a higher pitch squeeky sound. Fails Heat Gun test for AC Detect. Upper Fan not working. Note: Basic repair: 2256 parts + 2400 Labor= 4656. Requoted REV1 of quote at $4656.00 3 Feb 25.DEK Dalton advises upper mgmt. wants to return to full RMA quoted on Rev 0 Says getting close to issue PO 12 Feb 25 Finished rebuild left side (worst) drive assy 19 feb 25 DEK Rebuild rt side drive assy and intermediate stub shafts. Counter sunk 2 upper mount holes for left Drive assy because one of the bottom positioning holes was so damaged from somebocy drilling out screw it could no longer be used to locate accurately. Removed MB and changed R14, R103,R104, and R105 to P/N 6572950 44.2 k ohm resistors to make AC detect less sensitive. Did not replace U47. Appears sufficiently stable. Ended up needing new feedbelt idler pulley. Had been worn to razor edge since tech used old aluminum pulleys instead of plastic collars which wore metal-on-metal.Replaced feedbelt and discharge belt, cleaned and re-used reasonable shape blck non-MFT Black SW from customer, Installation of quote Ver. 0 (more expensive) Complete. Passes normal Diagnostics. Still needs Cardline test run, and a final verification of APL test. Initiated overnight burn-in DEK 26 Feb 25 Interrupted Burn-in after 12.5 hrs. Passed APL diagnostic. Passed Cardline demo test. Tach reads 15.04 when running 15 mpm jog Created SO 046766 to ship. Shawn couldn't schedule the 90 min Priority Courier pickup using customer acct#. Contacted John Holub at Cardsource since Dalton is OOTO until Mar 4. He will arrange pickup Friday 28 Feb from our location. DEK 27 Feb 25
Repair Quotation Notes: Completed By: There are several items which absolutely should be replaced for basic functionality. These are: Ball Screw (part of linkage to move shafts up and down) Bearing sleeve (part of linkage to move shafts up and down) Worm gear and shaft (part of linkage to move shafts up and down) Ball Bearing set (several bearings grinding badly) Optocoupler sensor which has become temperature sensitive causing random Major Product Jam faults Failed upper cabinet fan (linked to random jam faults) Broken door hinges and latch Customer has opted to address following observed wear items outside of this RMA statement of work: Replace Timing Belts Replace 2 timing belt pulleys which have broken or bent flanges that wear the edges of the timing belts Feed belt and Discharge belts Replace burned-out green status light bulb

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	78176	1432100		BALL SCREW SLIDING BLOCK SS	Set Complete		0 hrs	1		$82.00	0.00	$82.00	19
Edit	78177	1543200		SLEEVE BRG FLANGE 0708 03	Set Complete		0 hrs	4		$4.00	0.00	$16.00	30
Edit	78178	1113200		WORM GEAR A 1B 6 Z32020	Set Complete		0 hrs	2		$385.00	0.00	$770.00	1
Edit	78179	1432400		WORM SHAFT SLIDING BLOCK	Set Complete		0 hrs	1		$441.00	0.00	$441.00	15
Edit	78192	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$44.00	0.00	$176.00	147
Edit	78208	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$62.00	0.00	$620.00	41
Edit	78190	6092700		OPTOCOUPLER LOGIC OUT 8-DIP	Set Complete		0 hrs	1		$21.00	0.00	$21.00	5
Edit	78189	7019000		FAN ASSY 60 X 60 DC 5V .28 AMP	Set Complete		0 hrs	1		$76.00	0.00	$76.00	12
Edit	78206	3010000		FEEDER HOUSING HINGE	Set Complete		0 hrs	2		$16.00	0.00	$32.00	50
Edit	78191	3400000		CABINET LATCH	Set Complete		0 hrs	2		$11.00	0.00	$22.00	2661
Edit	78182			RMA LABOR	Set Complete		0 hrs	14		$200.00	0.00	$2,800.00
Edit	78821	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$25.00	0.00	$25.00	124
Edit	78822	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$37.00	0.00	$37.00	119
Edit	78823	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$42.00	0.00	$42.00	128
Edit	78824	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$45.00	0.00	$45.00	12
Edit	78825	1054000		TIMING PULLEY 051530 16 AF	Set Complete		0 hrs	1		$186.00	0.00	$186.00	46
Edit	78826	1053900		TIMING PULLEY 051524 16 AF	Set Complete		0 hrs	1		$184.00	0.00	$184.00	41
Edit	78827	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	1		$174.00	0.00	$174.00	64
Edit	78828	1177300		ED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	2		$83.00	0.00	$166.00	40
Edit	78829	6826200		BULB 24V 5W 45MM LIGHT	Set Complete		0 hrs	1		$9.00	0.00	$9.00	26

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